Manufacturing of cable assemblies, switchgear systems and electronic modules for industry
Elektronik Schwab GmbH
New on Amplifa
About Elektronik Schwab
Elektronik Schwab GmbH is a specialist company in electrical engineering and electronics with core competencies in cable assembly, switchgear construction and electrical device manufacturing. The company produces wiring harnesses and cable sets, special and custom cables, flat ribbon cables, device connectors and special and miniature plug connectors. Processing is partly fully automated: automatic crimping covers conductor cross-sections from 0.05 mm² (AWG 30) to 6 mm², while automatic tinning and twisting handles stranded wires and wires with cross-sections from 0.02 to 1.5 mm² — on one or both sides as well. Wiring sets for control cabinets are produced fully automatically; in addition, the company manufactures complete switchgear systems, industrial control systems and assembles PCBs in SMD technology for small series. In device manufacturing, individual components are combined into complete assemblies according to customer specifications. Customers come from the electrical, automotive and printing industries as well as from wind energy, photovoltaics, medical technology and shipbuilding. Production combines state-of-the-art full automation with manual work.
- Processes
- Cable assembly / wiring harnesses & cable sets, Automatic crimping, Automatic tinning / twisting (one- and two-sided), Flat ribbon cable processing (also with IDC press connectors, copper foil, ferrites), Device connector assembly, Special and custom cables as well as miniature plug connectors, PCB assembly (SMD technology), Electronic device manufacturing / module assembly
- Materials
- Copper (stranded wires, wires, cables), Flat ribbon cable, Copper
- Industries
- Electrical industry, Automotive industry, Printing industry, Wind energy, Photovoltaics, Medical technology
- 01
Cable assembly (crimping, tinning, twisting)
- 02
PCB assembly (SMD)
- 03
Device manufacturing / module assembly
- 04
Switchgear and control cabinet construction
- 05
100% testing
Materials & Processes
Copper
Copper strands, wires and cables form the base material of cable assembly through to tinning.
Flat ribbon cable
Processing of flat ribbon cables, including with IDC press connectors, copper foil and ferrites.
Locations
- Crimping machines (fully automatic with quick-change tools)
- Fully automatic machine for tinning/twisting
- SMD assembly lines
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Cable assembly / wiring harnesses & cable setsJoining | – | – | – | Small series | Copper cables, Stranded wires, Wires, Flat ribbon cables |
| Automatic crimpingJoining | – | – | – | – | Crimp contacts, Cables from 0.05 mm² (AWG 30) to 6 mm² |
| Automatic tinning / twisting (one- and two-sided)Surface | – | – | – | – | Stranded wires, Wires, Cables (including miniature), Cross-section 0.02 to 1.5 mm² |
| Flat ribbon cable processing (also with IDC press connectors, copper foil, ferrites)Joining | – | – | – | – | Flat ribbon cables |
| Device connector assemblyJoining | – | – | – | – | – |
| Special and custom cables as well as miniature plug connectorsJoining | – | – | – | – | – |
| PCB assembly (SMD technology)Assembly | – | – | – | Small series | Printed circuit boards |
| Electronic device manufacturing / module assemblyAssembly | – | – | – | – | – |
| Switchgear and control cabinet construction incl. control cabinet wiringAssembly | – | – | – | – | Wiring sets |
| Inspection process / 100% testing of every assemblyTesting | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Crimping machines (fully automatic, quick-change tools) | – | – | Conductor cross-sections 0.05 mm² (AWG 30) to 6 mm² | – | – |
| Fully automatic machine for tinning/twisting | – | – | Cross-sections 0.02 to 1.5 mm² | – | – |
| SMD assembly lines | – | – | – | – | – |
Additional services