Control cabinet construction, PLC automation, retrofit and special plant engineering from St. Johann in Baden-Württemberg
Elektroschmiede GmbH
St. Johann (Upfingen), Baden-WürttembergNew on Amplifa
About Elektroschmiede GmbH
Elektroschmiede GmbH in St. Johann (Upfingen), Baden-Württemberg, manufactures control and power cabinets, operator panels, control pedestals, control desks as well as energy and installation distribution boards (CEE power columns). The service portfolio includes circuit diagram creation with EPLAN P8, PLC programming (Siemens TIA Portal, Step7, Logo!, CodeSys, Pilz, Schneider), in-house cable harness production, wiring to plan as well as commissioning and system integration. Small-series cabinets are produced in lot sizes of 10 to 200 units per month with CNC-machined front panels. A fully automated machining center processes control cabinets and mounting plates (drilled holes, threads, milling) and handles sheet metal working. In addition, the company realizes special plant engineering and mechanical engineering as well as retrofit/plant modernization with modern control and drive technology. Customers come from mechanical engineering, automation technology and control cabinet construction.
- Site
- St. Johann
- Processes
- Control cabinet construction (control & power cabinets, operator panels, control pedestals, control, Small cabinet series (standardized production with CNC-machined front panels, in-house, Circuit diagram creation / electrical design (EPLAN P8), PLC programming (Siemens TIA Portal, Step7, Logo!, CodeSys, Pilz, Schneider and more) incl., Automation systems & automation technology (control technology), Functional safety (risk assessment, EN ISO 12100 & 13849, performance level, validation), Optical quality control: image analysis & surface inspection for defect detection, Special plant engineering & mechanical engineering (customized plants, prototype & optimization,
- Materials
- PLC programming, CNC machining, EPLAN P8, Functional safety
- Certificates
- Certification (since 2011, type not specified), Certified company (type not specified)
- Industries
- Mechanical engineering, Automation technology, Control cabinet construction
- 01
Circuit diagram creation (EPLAN P8)
- 02
CNC machining of control cabinets and mounting plates
- 03
Cable harness production
- 04
Wiring and installation
- 05
PLC programming
- 06
Test report per DIN EN 60204-1
- 07
Assembly, delivery, commissioning and system integration
Processes & Systems
PLC programming
Control programming on Siemens TIA Portal, Step7, Logo!, CodeSys, Pilz and Schneider incl. documentation per DIN EN 60204-1.
CNC machining
Mechanical machining of control cabinets and mounting plates (drilled holes, threads, milling) and sheet metal working.
EPLAN P8
Electrical design and circuit diagram creation for individual plants.
Functional safety
Risk assessment and validation per EN ISO 12100 and EN 13849 by TÜV-certified experts.
Locations
St. Johann (Upfingen)
DEHeadquarters / Production
- Lot size
- Small cabinets 10–200 units/month
- Materials
- Sheet steel (control cabinets)
- Fully automated machining center for control cabinets (CNC)
Components & Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Control cabinet construction (control & power cabinets, operator panels, control pedestals, controlAssembly | – | – | – | – | – |
| Small cabinet series (standardized production with CNC-machined front panels, in-houseAssembly | – | – | – | 10 units per month – 200 units per month | – |
| Circuit diagram creation / electrical design (EPLAN P8)Engineering | – | – | – | – | – |
| PLC programming (Siemens TIA Portal, Step7, Logo!, CodeSys, Pilz, Schneider and more) incl.Engineering | – | – | – | – | – |
| Automation systems & automation technology (control technology)Engineering | – | – | – | – | – |
| Functional safety (risk assessment, EN ISO 12100 & 13849, performance level, validation)Testing | – | – | – | – | – |
| Optical quality control: image analysis & surface inspection for defect detectionTesting | – | – | – | – | – |
| Special plant engineering & mechanical engineering (customized plants, prototype & optimization,Assembly | – | – | – | – | – |
| CNC production: mechanical machining of control cabinets and mounting plates (drilled holes,Machining | – | – | – | – | – |
| Retrofit / plant modernization (modern control and drive technology, planning, construction andEngineering | – | – | – | – | – |
| Distribution systems: energy and installation distribution boards, individual power columns (CEE)Assembly | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Fully automated machining center for control cabinets (CNC) | – | – | small to large control cabinets | – | St. Johann (Upfingen), Baden-Württemberg |
Additional services
Quality & Certification
Every production is documented, on request, with a test report per DIN EN 60204-1; optical quality control by image analysis and surface inspection serves for defect detection. Functional safety is assessed by TÜV-certified experts per EN ISO 12100 and EN 13849.
| Evidence | St. Johann (Upfingen) |
|---|---|
| Certified company (type not specified) |
History
- 2011
First certification of the company