Processing and pre-assembly of control cabinets, cable assembly, and distribution of electrical components for switchgear construction.
ELMATEC Elektromaterial und Schaltschrankservice GmbH
Quierschied-CamphausenNew on Amplifa
About ELMATEC
ELMATEC is a company based in Saarland specializing in control cabinet services, cable assembly, and the distribution of electrical products. In the modification center at the Quierschied-Camphausen site, the company processes control cabinet housings with two Perforex drilling and milling centers – from drilling and tapping to fully automated machining of machinable materials such as stainless steel, painted steel sheets, aluminum, copper, and plastics. Production ranges from prototypes and small series to large series, and includes the pre-assembly of control cabinets as an extended workbench. Cable assembly is performed with machine support using the Komax Zeta 630 and Kappa 330 – from individual wires, cable harnesses, and data cables to complete cable sets with individual core labeling for control cabinet wiring. In addition, ELMATEC offers the distribution of electrical components, C-parts management, a Rittal logistics center, and system solutions, acting as a technical competence partner for switchgear construction, mechanical engineering, and industrial automation.
- Site
- Quierschied-Camphausen
- Processes
- Control cabinet processing (milling, drilling, tapping) with Perforex drilling and milling centers, Pre-assembly of control cabinets / control cabinet service, Stranded wire production / cable assembly, Subassembly assembly / cable sets with labeling, Control cabinet service (processing, pre-assembly, extended workbench), Cable assembly (cable harnesses, stranded wires, individual core labeling, cable sets), Digital Lean Wiring (DLW) – virtual wiring, Distribution of electrical products
- Materials
- Stainless steel, Steel sheet (painted), Aluminum, Copper, Plastics, Digital Lean Wiring (DLW)
- Industries
- Switchgear construction, Mechanical engineering, Industrial automation
- 01
Technical consulting & planning (EPLAN, RiTherm)
- 02
Control cabinet processing (Perforex drilling/milling/tapping)
- 03
Pre-assembly of control cabinets
- 04
Cable assembly (Komax Zeta 630, Kappa 330, DLW)
- 05
Subassembly assembly
- 06
C-parts management & distribution / Rittal logistics center
Materials & Processes
Stainless steel
Control cabinets and painted stainless steel sheets for Perforex machining.
Steel sheet (painted)
Painted steel sheets as the standard material for control cabinet housings.
Aluminum
Machinable material for control cabinet services and modifications.
Copper
Machining of flat copper bars and cables in cable assembly.
Plastics
Machining of machinable plastic parts in the modification center.
Digital Lean Wiring (DLW)
Virtual wiring for creating the production data for automated cable assembly.
Locations
Quierschied-Camphausen
DEHeadquarters, modification center, cable assembly, Rittal logistics center
- Lot size
- Prototype, small series, medium series, large series
- Materials
- Stainless steel, steel sheet, aluminum, copper, plastics
- 2× Perforex drilling and milling center
- Komax Zeta 630 cable assembly machine
- Komax Kappa 330
- Computer-aided testing system
- EPLAN Electric P8, Pro Panel, Power Engineering, RiTherm
Services & Parts
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Control cabinet processing (milling, drilling, tapping) with Perforex drilling and milling centersMachining | – | – | – | Prototypes – Large series | Stainless steel, painted steel and stainless steel sheets, Aluminum, Copper, Plastics |
| Pre-assembly of control cabinets / control cabinet serviceAssembly | – | – | – | – | Stainless steel, Steel |
| Stranded wire production / cable assemblyAssembly | – | – | – | Small series | Copper (cables) |
| Subassembly assembly / cable sets with labelingAssembly | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Perforex drilling and milling center | – | 2 | – | – | Quierschied |
| Fully automatic cable assembly machine | Komax Zeta 630 | – | – | – | Quierschied |
| Machine-supported cable assembly | Komax Kappa 330 | – | – | – | Quierschied |
Additional services