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ELMEC – Fertigung

Cranes, hoists and drive technology: sales, installation, service, inspection and residual life analysis

ELMEC Logo

Elmec Handels- en Ingenieursbureau B.V.

Belfeld (NL)New on Amplifa

approx. 50 yearsExperience as the DEMAG specialist of the Netherlands
40+Employees, including 20+ certified service fitters
15,000Spare parts in stock
up to 1,000 tLifting capacity with combined DEMAG MPW/HCW hoists
24/7Breakdown service by arrangement

Lifting and drive technology from Belfeld

ELMEC is a Dutch specialised company for lifting and drive technology based in Belfeld (Limburg), with around 50 years of experience as the DEMAG specialist of the Netherlands. The company supplies and installs cranes and hoists including customer-specific solutions as well as drive components for travelling, hoisting, positioning and slewing. Its own electrical engineering department implements complete control systems, modifications and retrofits of existing crane installations, complemented by service and repair of radio remote controls (ARC, TELETEC, SAGA, DEMAG) including frequency spectrum analysis. With more than 40 specialists, over 20 of them certified service fitters, ELMEC performs inspections, maintenance, inspection, certification, repair and overhaul of cranes, hoists, hydraulic tools, climbing equipment, fall protection and NEN3140 work equipment. In addition, the company offers residual life analyses (SWP according to FEM 9.755, NEN-EN 13001, crack testing/NDT, deflection measurement), its in-house developed residual life monitor Crane-Insight, the digital inspection management system IM-Sys, training courses via the ELMEC Academy, a 24/7 breakdown service and a webshop with 15,000 DEMAG spare parts in stock. Customers include, among others, Oceanco, Voestalpine, Wikam, Toverland, DAF, VDL and SIF. Service is provided in the Netherlands, Belgium and Germany.

Site
DH Belfeld, Netherlands
Processes
Inspection of lifting and hoisting tools (periodic inspection and testing), Inspection of hydraulic auxiliary tools (periodic inspection, four-yearly testing with, Inspection of climbing equipment (ladders, stairs), Inspection of fall protection / protection against falling, NEN3140 inspection (electrical work equipment), Inspection and periodic maintenance of cranes and hoists, Repair and overhaul of hoists and drives (on site or in the workshop), Assembly and disassembly of cranes and lifting installations
Materials
Crane systems and hoists, Drive technology, Control systems and radio remote controls, Residual life analysis, Inspection of work equipment, DEMAG MPW and HCW hoists
Certificates
VCA 2017/6.0, VCA 2017/6.0 (occupational safety), Testing according to NEN standards / NEN3140, Residual life according to FEM 9.755 / NEN-EN 13001
Employees
40+
Industries
Industry, Shipbuilding/yacht building, Automotive, Steel/aluminium, Amusement park industry, Public sector
  1. 01

    Engineering and consulting

  2. 02

    Sales and design of cranes and drive technology

  3. 03

    Assembly and installation

  4. 04

    Control systems and retrofit

  5. 05

    Inspection, maintenance and testing

  6. 06

    Repair and overhaul

  7. 07

    Residual life analysis and monitoring

  8. 08

    Training and spare parts supply

Services and processes

KRAN

Crane systems and hoists

Supply, installation, maintenance and inspection of crane variants including the DEMAG lifting gear range and customer-specific solutions.

ANTR

Drive technology

Drives and components for travelling, hoisting, positioning and slewing of crane systems.

CTRL

Control systems and radio remote controls

Electrical engineering, retrofit and service of radio remote controls of the brands ARC, TELETEC, SAGA and DEMAG.

SWP

Residual life analysis

SWP analysis according to FEM 9.755, residual life analysis according to NEN-EN 13001, NDT crack testing and deflection measurement of crane structures.

PRÜF

Inspection of work equipment

Inspection and certification of hoists, hydraulic tools, climbing equipment, fall protection, storage racks and NEN3140 work equipment.

MPW/HCW

DEMAG MPW and HCW hoists

Open hoist series up to 500 t, up to 1,000 t load capacity when combined, suitable for process cranes.

Locations

Standort Belfeld

Belfeld

NL

Headquarters, workshop, spare parts warehouse (15,000 parts), sales and service location

Part weight / size
Hoists up to 500 t (combined 1,000 t)
Lot size
Single units to series spare parts
Materials
Cranes, hoists, drive technology, control systems
  • Service van with test bench
  • Service van with test rig for hydraulic auxiliary tools
  • Crane-Insight SWP monitor
  • IM-Sys digital inspection management system

Installations and components

Crane systems
Crane systemsSupply and assembly · industry and shipbuilding
Semi-portal crane for Oceanco Yachtbuilding
Semi-portal crane for Oceanco YachtbuildingSupply and installation · shipbuilding
Drive technology
Drive technologyDrive components · industry
Control systems and retrofit
Control systems and retrofitElectrical engineering · industry
Inspection and certification of work equipment
Inspection and certification of work equipmentInspection · all sectors

Inside the production

ELMEC service department
ELMEC service department
Crane-Insight SWP monitor for residual life monitoring
Crane-Insight SWP monitor for residual life monitoring
ELMEC Academy – practice-oriented training in lifting and drive technology
ELMEC Academy – practice-oriented training in lifting and drive technology
ELMEC webshop for DEMAG spare parts
ELMEC webshop for DEMAG spare parts
Inspection and maintenance of cranes and hoists
Inspection and maintenance of cranes and hoists
Skilled staff at the ELMEC competence centre
Skilled staff at the ELMEC competence centre

Industries

IndustryShipbuilding/yacht buildingAutomotiveSteel/aluminiumAmusement park industryPublic sectorPublic sector/governmentSteel/aluminium (e.g. Voestalpine)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Inspection of lifting and hoisting tools (periodic inspection and testing)Inspection–––––
Inspection of hydraulic auxiliary tools (periodic inspection, four-yearly testing withInspection–––––
Inspection of climbing equipment (ladders, stairs)Inspection–––––
Inspection of fall protection / protection against fallingInspection–––––
NEN3140 inspection (electrical work equipment)Inspection–––––
Inspection and periodic maintenance of cranes and hoistsInspection–––––
Repair and overhaul of hoists and drives (on site or in the workshop)Assembly–––––
Assembly and disassembly of cranes and lifting installationsAssembly–––––
SWP analysis of hoists according to FEM 9.755 (residual life)Inspection–––––
Residual life analysis of crane structures according to NEN-EN 13001Inspection–––––
NDT crack testing of crane structuresInspection–––––
Monitoring of crane deflection (loaded and unloaded)Inspection–––––
Mechanical, electrical and electronic engineering and consultingEngineering–––––
Supply and installation of cranes and hoists (DEMAG range, customer-specific solutions)Assembly–––––
Drives and components for travelling, hoisting, positioning and slewingEngineering–––––
Control systems, modifications and retrofits of crane installationsEngineering–––––
Service and repair of radio remote controls (ARC, TELETEC, SAGA, DEMAG)Assembly–––––
Spectrum analysis of wireless frequencies for cranes/machinesInspection–––––
Testing with a tensile test bench on site (service truck)Inspection–––––
Supply of open DEMAG MPW and HCW hoists (up to 500 t, combined up to 1,000 t)Engineering––1000 t (combined)––
Practice-oriented training in lifting and drive technology (ELMEC Academy)Engineering–––––

7 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Semi-portal craneELMEC3––Oceanco Yachtbuilding B.V., Zwijndrecht
Overhead travelling craneELMEC–––Voestalpine
Crane systemELMEC2––Attractiepark Toverland
Open hoist series MPW and HCW (up to 500 t, combined up to 1,000 t)DEMAG MPW / HCW–––Belfeld
Tensile test bench (on service truck)–1––Belfeld
Test rig (on service truck, for hydraulic auxiliary tools)–1––Belfeld
Crane-Insight SWP monitor (residual life monitor)ELMEC Crane-Insight–––Belfeld

Additional services

Crane sales and installation (including DEMAG)Drive technologyControl systems, retrofit and electrical engineeringRadio remote controls (ARC, TELETEC, SAGA, DEMAG) including service andInspection, maintenance, testing and certification of work equipment (cranes, hoists, lifting gear,Repair and overhaulResidual life analysis (SWP according to FEM 9.755, crack testing/NDT, deflection measurement)Crane-Insight SWP monitorIM-Sys digital inspection management systemELMEC Academy training coursesBreakdown service (24/7 by arrangement)Assembly/disassemblyLED lightingWebshop for DEMAG parts (new/used)

Reference customers

Oceanco Yachtbuilding B.V.VoestalpineWikamAttractiepark ToverlandDAFVDL (VDL Parree)SIFHydroScheutenThomas Regout

Quality and certification

Inspections and tests are carried out by certified service fitters in accordance with the applicable NEN standards, EN regulations and the Machinery Directive, documented via the digital inspection portal IM-Sys with audit-ready reports and certificates. The management system is certified to VCA 2017/6.0 by TÜV NORD Nederland.

EvidenceBelfeld
VCA 2017/6.0 (occupational safety)
Testing according to NEN standards / NEN3140
Residual life according to FEM 9.755 / NEN-EN 13001

History

  1. Start of around 50 years of activity as the DEMAG specialist of the Netherlands

  2. 2016

    Initial certification of the VCA management system by TÜV NORD Nederland (28.04.2016)

  3. Supply and installation of three new semi-portal cranes at Oceanco Yachtbuilding B.V. in Zwijndrecht

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