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Surface treatment of aluminium: anodising, electropolishing, SurTec 650 and glass bead blasting.

EL

Eloxal GmbH

Au (St. Gallen Rhine Valley), CHNew on Amplifa

2023Founded
2–10Employees
800 mmMax. part length (anodising)
3–25 µmAnodic coating thickness

About us

Eloxal GmbH is a contract manufacturer specialising in the surface treatment of aluminium, located in Au in the St. Gallen Rhine Valley, Switzerland. Its range of services includes anodising (technical and decorative, coloured or natural), electropolishing, the chromium-VI-free conversion coating SurTec 650 (chromitAL TCP) and glass bead blasting for stainless steel, castings, aluminium and non-ferrous metals. Anodising is carried out using the DC process with a sulphuric acid electrolyte; for µm-precise requirements, dimensionally accurate anodising (removal equal to build-up) is performed after prior dimensional inspection. The newly built production facilities were commissioned in 2023. Customers come from fine and precision mechanics, medical technology, mechanical and apparatus engineering, the defence industry, and optical and metrology technology; for applications in electrical engineering, electric motors, mechanical engineering, automotive and aerospace, SurTec 650 serves as an adhesion base for paints and adhesives. The company offers short lead times with delivery within 24 hours by arrangement, individual packaging and, on request, direct delivery to end customers in neutral packaging.

Site
Au (St. Gallen Rhine Valley)
Processes
Anodising, Electropolishing, SurTec 650 chromitAL TCP, Glass bead blasting, Quality assurance (RoHS & REACH, layer and corrosion tests), SurTec 650 (chromitAL TCP, chromium-VI-free), Quality assurance (RoHS/REACH testing, layer and corrosion tests), Analytical laboratory (material analyses according to MIL standards)
Materials
Aluminium, Stainless steel, Castings, Anodising (anodic oxidation), Electropolishing, SurTec 650 chromitAL TCP, Glass bead blasting
Certificates
RoHS/REACH testing, Layer and corrosion tests, Analytical laboratory (MIL standards)
Founded
2023
Employees
2–10
Industries
Fine and precision mechanics, Medical technology, Mechanical and apparatus engineering, Defence industry, Optical and metrology technology, Electrical engineering
  1. 01

    Incoming goods and dimensional inspection

  2. 02

    Glass bead blasting (pre-treatment)

  3. 03

    Anodising / electropolishing / SurTec 650

  4. 04

    Quality assurance

  5. 05

    Packaging

  6. 06

    Shipping (delivery within 24 h by arrangement)

Processes & Materials

ELOXAL

Anodising (anodic oxidation)

Electrolytic oxidation of aluminium using the DC process with sulphuric acid electrolyte; layer thickness 3–25 µm, surface hardness HV > 200.

EL-POL

Electropolishing

Electrochemical removal of a thin layer of material for burr-free, bright and hygienically clean surfaces in the micro range.

SURTEC 650

SurTec 650 chromitAL TCP

Chromium-VI-free, transparent conversion layer as corrosion protection and adhesion base for paints, powder coatings and adhesives.

GLASPERL

Glass bead blasting

Blasting with lead-free glass beads (0.2–2.5 mm) for satin-matte surfaces on stainless steel, castings, aluminium and non-ferrous metals.

Al

Aluminium

Base material for anodising in anodising quality, electropolishing and SurTec 650.

V2A

Stainless steel

Suitable for glass bead blasting; iron-free process also available for special steels.

GJL/GJS

Castings

Material that can be treated by glass bead blasting to remove paint and rust.

Locations

Au (St. Gallen Rhine Valley)

CH

Production and site

Lot size
Single parts up to large series
Materials
Aluminium, stainless steel, castings
  • Anodising plant (DC process, sulphuric acid electrolyte, newly built in 2023)
  • Blasting cabinet (internal dimensions 117 × 76 cm, approx. 500 l volume)

Industries

Fine and precision mechanicsMedical technologyMechanical and apparatus engineeringDefence industryOptical and metrology technologyElectrical engineeringElectric motorsMechanical engineeringAutomotiveAerospace

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
AnodisingSurface–800 mm–Single parts – Large seriesAluminium (Al in anodising quality)
ElectropolishingSurface––––Aluminium
SurTec 650 chromitAL TCPSurface––––Aluminium
Glass bead blastingSurface–1170 mm × 760 mm––Stainless steel, Castings, Aluminium, Non-ferrous metals, Non-metals
Quality assurance (RoHS & REACH, layer and corrosion tests)Testing–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Blasting cabinet––W 117 cm × D 76 cm, H 60/33/120 cm (approx. 500 l volume)–Au (St. Gallen Rhine Valley)
Anodising plant (DC process, sulphuric acid electrolyte)––Max. dimensions 3 × 80/75 cm2023 (neugAu (St. Gallen Rhine Valley)

Additional services

AnodisingElectropolishingSurTec 650 (chromitAL TCP, chromium-VI-free)Glass bead blastingQuality assurance (RoHS/REACH testing, layer and corrosion tests)Analytical laboratory (material analyses according to MIL standards)Dimensionally accurate anodising (removal equal to build-up)Direct delivery to end customers in neutral packagingIndividual packagingDelivery within 24 h by arrangement

Quality

Quality assurance includes testing according to RoHS and REACH as well as layer and corrosion tests. In the analytical laboratory, material analyses and documentation according to MIL standards are prepared.

EvidenceAu (St. Gallen Rhine Valley)
RoHS/REACH testing
Layer and corrosion tests
Analytical laboratory (MIL standards)

History

  1. 2023

    Independent since January 2023 after 20 years of experience as head of anodising; commissioning of the newly built production facilities.

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