Manufacturer of mobile and stationary full-rubber distribution boards as well as LED luminaires for industry, utilities and emergency services.
ELSPRO Elektrotechnik GmbH & Co. KG
Hilden (Kleinhülsen 47) · Field sales with regional officesNew on Amplifa
Technology without compromise – since 1986
Since 1986, ELSPRO has been developing and manufacturing solutions for power and light at its headquarters in Hilden near Düsseldorf. The product range includes mobile and stationary full-rubber distribution boards, wall-mounted distribution boards, transformers, cable reels and cable drums, special distribution boards, aluminium power columns, cable bridge systems as well as special and custom cables. In the lighting sector, the company produces LED workstation, machine, workbench, street, hall and large-area luminaires as well as battery, rechargeable and ATEX luminaires. The full-rubber housings are made from butyl rubber using the pressing and vulcanization process; luminaires are made from die-cast, anodized aluminium, glass-fiber-reinforced polyamide and tempered glass. The core competence is customized production according to customer requirements from a single unit, including assembly, wiring and testing, complemented by a 24-h manufacturing service for express items. Customers come from industry, supply and disposal, emergency services, construction, trades and pipeline construction; the company exports to over 60 countries.
- Site
- Hilden
- Processes
- Manufacturing of full-rubber housings using the pressing and vulcanization process, Individual assembly and wiring of mobile and stationary distribution boards (configurator,, Custom manufacturing of aluminium power columns incl. assembly, wiring and testing, Manufacturing of special and custom cables according to customer specification, 24-h manufacturing service (FS24h): manufactured the same day when ordered by 11 a.m., Development and production of LED luminaires (workstation, machine, street, workbench luminaires), Manufacturing of distribution boards and transformers to customer specification, Manufacturing of cable reels and cable drums with individual assembly (cable lengths 12 m
- Materials
- Butyl rubber (full rubber), Aluminium (die-cast, anodized), Glass-fiber-reinforced polyamide (PA6, 30 % glass fiber), V2A stainless steel (lid screws), Lithium iron phosphate battery (LiFePO4), Lithium-ion battery, Tempered glass (front screens), Stainless steel (IFW 2.0 stainless steel tripod)
- Certificates
- ISO 9001:2015, ISO 14001:2015, ISO 9001, ISO 14001
- Founded
- 1986
- Employees
- 80+
- Industries
- Industry, Utilities / supply and disposal companies, Emergency services, Construction industry, Trades / commerce, Maintenance and assembly
- 01
Planning, development and project engineering according to customer requirements
- 02
Manufacturing of full-rubber housings using the pressing and vulcanization
- 03
Manufacturing of LED luminaires (die-cast aluminium, PA6-GF, tempered glass)
- 04
Individual assembly and wiring (distribution boards, power columns, cables)
- 05
Final testing
- 06
Shipping and delivery (including 24-h manufacturing service)
Materials and processes
Butyl rubber (full rubber)
Material for full-rubber housings of mobile and stationary distribution boards, manufactured using the pressing and vulcanization process.
Aluminium (die-cast, anodized)
Housing material for workstation, machine and street luminaires as well as power columns of the ALPEN series.
Glass-fiber-reinforced polyamide (30 % glass fiber)
Plastic components in LED luminaires.
V2A stainless steel
Lid screws on full-rubber wall-mounted distribution boards as well as the IFW 2.0 stainless steel tripod.
Lithium iron phosphate battery
Battery technology of the mobile power station with up to 7.5 kWh.
Lithium-ion battery
Battery technology in rechargeable and ATEX work lights.
Tempered glass
Front screens of workstation luminaires such as the ALED Z1.
Location
Hilden
DEHeadquarters, workshop and manufacturing (main facility)
- Lot size
- from 1 unit (custom manufacturing)
- Materials
- Butyl rubber, aluminium, PA6-GF30, V2A stainless steel
- Pressing and vulcanization process for full-rubber housings
- Assembly and wiring
- Luminaire manufacturing
- Testing
Products and components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacturing of full-rubber housings using the pressing and vulcanization processPlastics | – | – | – | 1 unit (custom manufacturing from 1 | Butyl rubber (full rubber) |
| Individual assembly and wiring of mobile and stationary distribution boards (configurator,Assembly | – | – | – | – | Butyl rubber (full rubber), V2A steel |
| Custom manufacturing of aluminium power columns incl. assembly, wiring and testingAssembly | – | 6 m (custom height) | – | – | Aluminium |
| Manufacturing of special and custom cables according to customer specificationAssembly | – | – | – | – | – |
| 24-h manufacturing service (FS24h): manufactured the same day when ordered by 11 a.m.Assembly | – | – | – | – | – |
| Development and production of LED luminaires (workstation, machine, street, workbench luminaires)Engineering | – | 1186 mm (RASTER workbench luminaire) × 135 mm × 80 mm | – | – | Aluminium, Glass-fiber-reinforced polyamide (PA6), Tempered glass |
| Manufacturing of distribution boards and transformers to customer specificationAssembly | – | – | – | – | Butyl rubber (full rubber), V2A steel |
| Manufacturing of cable reels and cable drums with individual assembly (cable lengths 12 mAssembly | – | 150 m cable length | – | – | Butyl rubber (full rubber), INDUSTRIEFLEX 07 HT special cable |
Additional services
Reference customers
Quality and certification
The quality of the power products is certified to DIN EN ISO 9001; in the technical, production and quality control departments, experienced specialists ensure standards-compliant implementation of customer requirements. Manufacturing is carried out in compliance with the current technical regulations (including DGUV Information 203-032).
| Evidence | Hilden |
|---|---|
| ISO 9001 | |
| ISO 14001 |
Company history
- 1986
Foundation of ELSPRO Elektrotechnik; production of the first full-rubber distribution boards
- 1996
Move to the current location in Hilden
- 1997
Expansion of the portfolio to include LIGHT
- 2000
First in-house development of the WIESBADEN type wall-mounted distribution board; LR600F/LR700F cable trolleys; expansion to include rechargeable and battery luminaires
- 2007
Cable bridge KB3X35
- 2008
ALED X6 workstation luminaire
- 2009
LRG cable reel with two-man carrying frame; lightning arrester bridge BB1X20
- 2011
HSW LED handheld spotlight
- 2012
N8LED large-area luminaire; SCOOPLED LED street light
- 2014
WHIPLED street and area lighting
- 2016
SPACEJET hall luminaire
- 2017
ALFLED machine luminaire; ALED Z1 workstation luminaire
- 2018
LRX full-rubber cable reel
- 2020
IFW 2.0 stainless steel tripod
- 2021
35 years of ELSPRO
- 2022
STRAIGHTLED machine luminaire; FINLED LED street light; ALPEN modular aluminium power columns
- 2023
MILAN LED floodlight; new QV LED large-area luminaire series
- 2024
SPACEJET HT hall luminaire
- 2025
POWER and RASTER workbench luminaires; mobile POWERSTATION
- 2026
MULTI POWER Ex rechargeable work light; 40 years of ELSPRO