Manufacturing service provider for machining, sheet metal fabrication, polymer concrete casting, assembly and control cabinet construction.
EMAG Zerbst Maschinenfabrik GmbH
Zerbst/Anhalt · HeubachNew on Amplifa
About EMAG Production
EMAG Zerbst Maschinenfabrik GmbH is a manufacturing service provider for the precision production of parts and components for mechanical engineering. The portfolio includes machining, sheet metal fabrication with laser cutting, bending and welding, powder coating, control cabinet construction, the production of automation components as well as the assembly of complex subassemblies through to final assembly of complete machines. A unique feature is the company's own polymer concrete foundry for vibration-damping machine beds and base bodies. Manufacturing is complemented by an in-house design and development department with simulation as well as comprehensive quality assurance with state-of-the-art metrology and measurement reports. The Zerbst/Anhalt site offers 13 halls with 36,000 m² of production space; a second site in Heubach (EMAG LaserTec GmbH) produces smaller precision parts from single parts to small series. The company has been part of the EMAG Group since 1994 and is its central production site for standard and custom machines.
- Site
- Zerbst/Anhalt
- Processes
- Machining (CNC machining, machining centers, lathes, 5-axis milling), Sheet metal fabrication, Laser cutting, Bending, Welding, Powder coating, Polymer concrete casting (own foundry for vibration-damping machine beds and base bodies), Assembly (subassemblies, final assembly of complete machines, control cabinet construction)
- Materials
- Polymer concrete, Metal (general, for precise metal parts), Sheet metal (steel/stainless steel/aluminium, for sheet metal constructions, enclosures, energy, Steel, Stainless steel, Aluminium, Metal (general)
- Founded
- 1867
- Employees
- 360
- Industries
- Mechanical engineering, Machine tool construction, Automotive industry (supplier via KmB technology)
- 01
Design & Development (incl. simulation)
- 02
Laser cutting
- 03
Bending
- 04
Welding
- 05
Machining (CNC)
- 06
Powder coating
- 07
Assembly & control cabinet construction
- 08
Quality assurance / metrology
Materials & Processes
Polymer concrete
Vibration-damping machine beds and base bodies from the company's own polymer concrete foundry.
Steel
Sheet metal constructions, enclosures, energy containers and subassemblies.
Stainless steel
Sheet metal parts and subassemblies for demanding applications.
Aluminium
Sheet metal constructions and precision parts.
Metal (general)
Precise metal parts in machining.
Manufacturing Sites
Zerbst/Anhalt
DEProduction: machining, sheet metal fabrication, assembly, polymer concrete foundry
- Lot size
- Single part to series
- Materials
- Metal, sheet metal (steel/stainless steel/aluminium), polymer concrete
- 3 TruBend 5170 press brakes (TRUMPF, with ACB angle measurement system, some with Part Indicator)
- Laser cutting machines
- Welding workstations
- Powder coating
- Polymer concrete foundry
Heubach
DEEMAG LaserTec GmbH: precision parts, assembly of complex subassemblies
- Lot size
- Single part to small series
- Materials
- Metal
- Machining centers
- Lathes
- 5-axis milling machines
Parts & Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Machining (CNC machining, machining centers, lathes, 5-axis milling)Machining | – | – | – | Single part – Small series | Metal |
| Sheet metal fabricationForming | – | – | – | – | Steel, Stainless steel, Aluminium |
| Laser cuttingMachining | – | – | – | – | Sheet metal (steel, stainless steel, aluminium) |
| BendingForming | – | – | – | – | Sheet metal (steel, stainless steel, aluminium) |
| WeldingJoining | – | – | – | – | Steel, Stainless steel, Aluminium |
| Powder coatingSurface | – | – | – | – | Steel, Stainless steel, Aluminium |
| Polymer concrete casting (own foundry for vibration-damping machine beds and base bodies)Casting | – | – | – | – | Polymer concrete |
| Assembly (subassemblies, final assembly of complete machines, control cabinet construction)Assembly | – | – | – | – | – |
| Production of automation components (robots, linear portals)Assembly | – | – | – | – | – |
| Design, development and simulationEngineering | – | – | – | – | – |
| Quality assurance / metrology (precision tests, measurement reports)Testing | – | – | – | – | – |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Press brake (bending machine) | TRUMPF TruBend 5170 (with ACB angle measurement system, some with Part Indicator) | 3 | – | – | Zerbst |
| Machining centers | – | – | – | – | Heubach |
| Lathes | – | – | – | – | Heubach |
| 5-axis milling machines | – | – | – | – | Heubach |
Additional services
Reference customers
History
- 1867
Foundation of the Franz Braun machine tool factory and iron foundry
- 1870
First lathe with a 12 m long bed delivered to Henschel in Kassel
- 1927
Construction of the VDF universal lathe (medium-sized machines), until 1945
- 1950
VEB Werkzeugmaschinenfabrik Zerbst: production of large and facing lathes (up to 12,000 mm faceplate diameter), until 1994
- 1994
Acquisition of WEMA Werkzeugmaschinenfabrik Zerbst by the EMAG Group; expansion into the central production site
- 1997
Foundation of Blechverarbeitung & Montage Zerbst GmbH (formerly SIRO) on the factory premises
- 2020
Merger of Blechverarbeitung & Montage Zerbst GmbH into EMAG Zerbst Maschinenfabrik GmbH