Manufacture of electromechanical components for circular connectors – adapters, protective caps and accessories to aerospace and VG standard.
EMCA elektromechanische Bauteile GmbH
Siemensstr. 32 · 74193 SchwaigernNew on Amplifa
About us
EMCA elektromechanische Bauteile GmbH was founded in 1994 by Roland Bühler and is a family-owned company now run by the second generation, headquartered in Schwaigern (Baden-Württemberg). The company develops, manufactures and distributes electromechanical components, in particular adapters and rear housings for circular connectors to standards such as MIL-DTL-38999, MIL-DTL-26482 and VG95319, as well as protective caps, end caps, flat gaskets, dummy contacts, fastening elements and electrically conductive gaskets to VG standard. CNC component manufacturing runs around the clock at the company's headquarters; components are also assembled there into finished products. In addition, EMCA offers its own product development and design as well as modifications of standard products. Products are available RoHS- and REACH-compliant; the company supports customers in converting legacy non-compliant products to technically equivalent or better compliant solutions. Customers are found in aerospace, rail technology, defence and naval technology as well as general industry; deliveries are made worldwide.
- Site
- Schwaigern
- Processes
- CNC manufacturing of components (incl. machining according to the image description in the legal, Manufacture of adapters and rear housings for circular connectors (MIL-DTL-38999, MIL-DTL-26482,, Assembly of components into finished products at the company's headquarters, Product design, product development and engineering (including modification of standard products), Manufacture of protective caps, end caps, flat gaskets, dummy contacts, fastening elements and more, Development, manufacture and distribution of electromechanical components, in particular, Product development and design, In-house CNC component manufacturing
- Materials
- CNC machining, Plastic manufacturing to VG standard, Electrically conductive gaskets, Final assembly
- Certificates
- EN 9100:2018, ISO 9001:2015, VDE Monitored Manufacturing Facility (facility number 30016945), EN 9100:2018 / ISO 9001:2015 (DNV), VDE Monitored Manufacturing Facility (30016945), VG approvals, RoHS/REACH compliance
- Founded
- 1994
- Industries
- Aerospace, Rail technology, Defence technology, Naval technology, Industry, Aviation
- 01
Product development and design
- 02
CNC machining of components
- 03
Manufacture of gaskets and plastic parts
- 04
Assembly into finished products
- 05
Quality inspection to aerospace and VG standard
- 06
Distribution and worldwide shipping
Materials and processes
CNC machining
Around-the-clock manufacturing of the metal components for adapters, rear housings and accessories at the company's headquarters.
Plastic manufacturing to VG standard
Production of protective caps, end caps, flat gaskets, dummy contacts and fastening elements.
Electrically conductive gaskets
Conductive gaskets to VG standard for applications with EMC requirements.
Final assembly
Processing of in-house components into finished products on site in Schwaigern.
Sites
Schwaigern
DECompany headquarters, production (CNC manufacturing), assembly and administration
- Part weight / size
- Small to medium turned and milled parts
- Lot size
- Continuous series production
- Materials
- Metals (machining), plastics (VG parts)
- CNC manufacturing (24-hour operation)
- Assembly department
- Workshop for finished product assembly
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| CNC manufacturing of components (incl. machining according to the image description in the legalMachining | – | – | – | – | – |
| Manufacture of adapters and rear housings for circular connectors (MIL-DTL-38999, MIL-DTL-26482,Machining | – | – | – | – | – |
| Assembly of components into finished products at the company's headquartersAssembly | – | – | – | – | – |
| Product design, product development and engineering (including modification of standard products)Engineering | – | – | – | – | – |
| Manufacture of protective caps, end caps, flat gaskets, dummy contacts, fastening elements and morePlastics | – | – | – | – | – |
| Development, manufacture and distribution of electromechanical components, in particularAssembly | – | – | – | – | – |
Additional services
Quality and certification
Quality management complies with aerospace and VG standard; the in-house manufacturing depth enables control of all core processes. Certified to EN 9100:2018 and ISO 9001:2015 (DNV, certificate C648357) as well as a VDE-monitored manufacturing facility (no. 30016945).
| Evidence | Schwaigern |
|---|---|
| EN 9100:2018 / ISO 9001:2015 (DNV) | |
| VDE Monitored Manufacturing Facility (30016945) | |
| VG approvals | |
| RoHS/REACH compliance |
History
- 1994
Founded by Roland Bühler
- 2012
Initial certification of the management system to EN 9100/ISO 9001 (DNV, certificate C648357, initial approval 12.06.2012)