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Emcotherm – Fertigung

Manufacture of technical ceramic components and solutions for industrial furnace construction, thermal treatment and mechanical engineering.

EM

Emcotherm Michael Moutin, Peter Schmitz – GbR

AachenNew on Amplifa

GbRLegal form
AachenLocation
Small lot sizes / prototypesMinimum lot size

About Emcotherm

Emcotherm is a company specialising in technical ceramics, based in Aachen. The company manufactures ceramic components and parts for industries such as the ceramics industry, thermal treatment, industrial furnace construction, mechanical and apparatus engineering, and environmental technology. Manufacturing is carried out, among other methods, by traditional casting, thermoplastic casting, pressing, extrusion and injection moulding; for prototypes and samples, processes with low tooling costs are used, and after successful qualification, transfer to more economical industrial processes such as pressing is possible. The product range includes insulation supports, consumables, kiln furniture such as setter plates, as well as tubes such as thermocouple protection tubes, pyrometer tubes and feedthroughs. In addition to manufacturing, Emcotherm offers consulting and engineering, project planning, design, delivery, and, if required, installation, commissioning and after-sales service from a single source. In the field of environment and energy, the company develops solutions to reduce total energy consumption, such as heat exchanger systems, burner control and flue gas routing, as well as the use of NSiC plates as a replacement for cordierite.

Site
Aachen
Processes
Traditional casting (ceramics), Thermoplastic casting (ceramics), Pressing (industrial ceramics process), Extrusion (ceramics), Injection moulding (ceramics), Project planning, design, engineering, Manufacturing with delivery, if required installation, fitting, commissioning, Consulting and engineering
Materials
Technical ceramics, SSiC (densely sintered silicon carbide, mechanical seal ring), NSiC (silicon carbide plates as replacement for cordierite), Cordierite (sanitary ceramics), Fireclay, Insulating firebricks, Ceramics (construction, household, sanitary ceramics), NSiC (nitride-bonded silicon carbide)
Industries
Ceramics (construction, household, sanitary ceramics), Thermal treatment, Industrial furnace construction, Mechanical and apparatus engineering, Textile industry, Environmental technology
  1. 01

    Consulting and Engineering

  2. 02

    Project Planning, Design, Engineering

  3. 03

    Manufacturing

  4. 04

    Delivery

  5. 05

    Installation, Fitting, Commissioning

  6. 06

    After-Sales / Complaint Management

Materials and Processes

NSiC

NSiC (nitride-bonded silicon carbide)

Used as plates with lower mass and heat storage capacity as a replacement for cordierite in sanitary ceramics.

SSiC

SSiC (densely sintered silicon carbide)

Used, among other applications, for mechanical seals in mechanical and apparatus engineering.

CORD

Cordierite

Material in the field of sanitary ceramics that is increasingly being replaced by more modern materials such as NSiC.

SCHA

Fireclay

Lining material in industrial furnace construction.

FLS

Insulating firebricks

Insulating material for use in furnace construction.

TK

Technical Ceramics

Components with high wear resistance, temperature resistance and corrosion resistance for plant and apparatus engineering.

Site

Aachen

DE

Headquarters

Lot size
Small lot sizes, prototypes and samples
Materials
Technical ceramics, NSiC, SSiC, cordierite, fireclay, insulating firebricks

Components and Products

Thermocouple protection tubes
Thermocouple protection tubesCeramics · Industrial furnace construction
Kiln furniture / setter plates
Kiln furniture / setter platesCeramics · Ceramics industry
Insulation supports
Insulation supportsCasting · Thermal treatment
Pigtail nozzle for desulfurization plant
Pigtail nozzle for desulfurization plantCeramics · Environmental technology
SSiC mechanical seal ring
SSiC mechanical seal ringTechnical ceramics · Mechanical and apparatus engineering

Inside the production

Ceramic applications
Ceramic applications
Thermal treatment applications
Thermal treatment applications
Industrial furnace construction applications
Industrial furnace construction applications
Service
Service
Solutions
Solutions
Environment and Energy
Environment and Energy

Industries

Ceramics (construction, household, sanitary ceramics)Thermal treatmentIndustrial furnace constructionMechanical and apparatus engineeringTextile industryEnvironmental technologyEnvironmental technology (e.g. desulfurization plants)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Traditional casting (ceramics)Casting–––Small lot sizestechnical ceramics
Thermoplastic casting (ceramics)Casting–––Small lot sizestechnical ceramics
Pressing (industrial ceramics process)Forming––––technical ceramics
Extrusion (ceramics)Forming––––technical ceramics
Thermoplastic casting (ceramics)Plastics––––technical ceramics
Injection moulding (ceramics)Plastics––––technical ceramics
Project planning, design, engineeringEngineering–––––
Manufacturing with delivery, if required installation, fitting, commissioningAssembly–––––

Additional services

Consulting and engineeringProject planning, design, engineeringManufacturingDelivery right to your doorInstallation, fitting, commissioningAfter-sales / complaint managementPrototype and sample production (traditional casting, thermoplastic casting, pressing)Energy efficiency consulting (heat exchanger systems, burner control, flue gas routing)
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