Metal processing: welding, balancing, assembly and coating of steel, stainless steel and aluminium assemblies
emsmetall GmbH & Co. KG
Emsbüren (Lescheder Esch 5, 48488)New on Amplifa
About emsmetall
emsmetall GmbH & Co. KG is a medium-sized metal processing company in Emsbüren in the Emsland region. Having evolved from a former forge, the company today manufactures welded assemblies and complex assembled components made of steel, fine-grain and strip steels, stainless steel and aluminium – from thin sheet to heavy plate. The core competencies include manual and robot-assisted welding using various processes, the balancing of rotating parts on horizontal and vertical balancing machines, as well as pre-assembly and final assembly including electrical and hydraulic components. In addition, emsmetall handles the execution of machining processes (machining, laser cutting, bending) as well as coatings such as e-coating (KTL), powder coating, galvanizing, electroplating and wet painting. Customers come primarily from the mining, construction and agricultural machinery sectors. The company produces on the basis of customer drawings and manages projects as a full service from design through to delivery.
- Site
- Emsbüren
- Processes
- Welding, Assembly (incl. electrical and hydraulic, pre-/final assembly), Balancing, Measuring (quality assurance, incoming goods inspection), Coating: e-coating (KTL), Coating: powder coating, Coating: galvanizing, Coating: electroplating
- Materials
- Aluminium, Stainless steel, Fine-grain steels, Strip steels, Fine-grain and strip steels, Cathodic dip painting (e-coating), Powder coating, Galvanizing
- Certificates
- DIN EN ISO 9001:2015, DIN EN ISO 3834-2, DIN EN 1090 EXC3, EN 15085-2 CL1 (activity scope P), ISO 9001, ISO 3834-2, EN 1090 (EXC3), EN 15085-2 CL1
- Industries
- Mining, Construction machinery, Agricultural machinery, Construction (construction machinery)
- 01
Incoming goods inspection (measuring)
- 02
Laser cutting and bending
- 03
Machining (coordination)
- 04
Welding (manual/robot)
- 05
Balancing
- 06
Coating (e-coating, powder coating, galvanizing, electroplating, wet painting)
- 07
Assembly (electrical/hydraulic)
- 08
Final inspection and delivery
Materials and processes
Fine-grain and strip steels
Weldable construction steels for load-bearing assemblies in mechanical and plant engineering.
Stainless steel
Corrosion-resistant material for demanding welded joints.
Aluminium
Lightweight material for precise weld seams with matching technology.
Cathodic dip painting (e-coating)
Corrosion protection coating for welded assemblies.
Powder coating
Robust surface coating of components and assemblies.
Galvanizing
Corrosion protection through galvanizing of the components.
Electroplating
Electroplated surface treatment for functional requirements.
Wet painting
Painting for individual surface requirements.
Locations
Emsbüren
DEProduction and administration
- Materials
- Steel, fine-grain/strip steels, stainless steel, aluminium
- Welding robots
- Horizontal balancing machines
- Vertical balancing machines
- Measuring technology
Components and services
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| WeldingJoining | – | – | – | – | Aluminium, Stainless steel, Fine-grain steels, Strip steels |
| Assembly (incl. electrical and hydraulic, pre-/final assembly)Assembly | – | – | – | – | – |
| BalancingTesting | – | – | – | – | – |
| Measuring (quality assurance, incoming goods inspection)Testing | – | – | – | – | – |
| Coating: e-coating (KTL)Surface | – | – | – | – | – |
| Coating: powder coatingSurface | – | – | – | – | – |
| Coating: galvanizingSurface | – | – | – | – | – |
| Coating: electroplatingSurface | – | – | – | – | – |
| Coating: wet paintingSurface | – | – | – | – | – |
| Machining (coordination of machining processes)Machining | – | – | – | – | – |
| Laser cuttingMachining | – | – | – | – | – |
| BendingForming | – | – | – | – | – |
| PaintingSurface | – | – | – | – | – |
3 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Welding robots | – | – | – | – | Emsbüren |
| Horizontal balancing machine | – | several | – | – | Emsbüren |
| Vertical balancing machine | – | several | – | – | Emsbüren |
Additional services
Quality and certifications
Continuous quality assurance runs alongside all processes; as early as the incoming goods stage, all supplied metal sheets and profiles are inspected using highly advanced measuring technology. The company is certified according to DIN ISO 9001:2015, DIN ISO 3834-2, DIN EN 1090 EXC3 and EN 15085-2 CL1 (activity scope P).
| Evidence | Emsbüren |
|---|---|
| ISO 9001 | |
| ISO 3834-2 | |
| EN 1090 (EXC3) | |
| EN 15085-2 CL1 |
History
Originated from a former forge and developed into a medium-sized metal processing company with modern robotics and assembly technology.
- 2021
Creation of a wildflower meadow for species protection; production using self-generated electricity from the company's own PV system.