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EMTO – Fertigung

Synthesis, analytics and consulting for energetic materials – from molecular design to scale-up.

EMTO Logo

EMTO GmbH

Munich (office, Fürstenackerstr. 18) · Munich-Großhadern (laboratory, Butenandtstr. 8)New on Amplifa

December 2017Founded (spin-off of LMU Munich)
approx. 10Employees (2 managing directors, 8 project managers)
< 5 g to kilogram scaleBatch size range (laboratory to pilot scale)
Amtsgericht München (Munich Local Court)Register court

About EMTO GmbH

EMTO GmbH was founded in December 2017 as a spin-off of Ludwig-Maximilians-Universität München (Department of Chemistry, Großhadern campus) and specializes in energetic materials. The company develops and synthesizes primary and secondary explosives, propellants and pyrotechnic compounds, including lead- and chromium(VI)-free REACH substitutes as well as nitrogen-rich heterocycles such as tetrazoles and triazoles. The service portfolio covers molecular design and synthesis at laboratory scale (< 5 g), scale-up to the kilogram scale using continuous micro-flow reactors and 5-liter reactors, sensitivity and safety testing (drop hammer, friction, ESD, Koenen steel-sleeve test) as well as comprehensive analytics (SC-XRD, NMR, MS, FTIR/Raman, calorimetry). In addition, EMTO offers consulting, court-admissible expert reports, thermochemical simulations, raw material procurement, disposal under § 7 SprengG (German Explosives Act) and laboratory automation. Customers include defense companies, space organizations, authorities, universities and pharmaceutical companies. The synthetic and analytical work takes place in the Munich-Großhadern laboratory; the management is based in Munich.

Site
München
Processes
Molecule synthesis & synthesis design (energetic materials, nitrogen-rich heterocycles such as, Process scale-up (laboratory to pilot/kilogram scale with MicroFlow and 5L reactors), Sensitivity and safety tests (drop hammer, friction testing device, ESD, Koenen steel-sleeve test), Performance and detonation testing according to BAM, NATO STANAG, MIL-STD, UN Manual of Tests, BOMB AND DETONATION CALORIMETRY, Analytics & quality control (SC-XRD, PXRD, multinuclear NMR, HR-MS, HPLC-MS, GC-MS, FTIR/Raman,, Calculations & simulations / thermochemical modeling (GAUSSIAN, NASA code, ICT code,, Product selection & formulation (binder systems, phlegmatization, combustion modifiers,
Materials
Primary explosives, Secondary explosives, Propellants, Pyrotechnic compounds/formulations, Hexanitrostilbene, Trinitrotoluene, Lead azide substitutes, Tetrazoles/Triazoles (nitrogen-rich heterocycles)
Certificates
BAM / NATO STANAG / MIL-STD / UN tests, Competency certificate §7 SprengG (multiple holders)
Founded
2017
Industries
Defense industry, Aerospace, Universities/Research, Authorities, Pharmaceuticals, Fine chemicals
  1. 01

    Molecular design & synthesis route development

  2. 02

    Laboratory synthesis (< 5 g)

  3. 03

    Scale-up (MicroFlow, 5-L reactor)

  4. 04

    Sensitivity & safety tests

  5. 05

    Analytics & quality control

  6. 06

    Certificates & test reports

  7. 07

    Consulting, expert reports & disposal

Materials & Processes

PE

Primary Explosives

Initiating substances with performance and sensitivity tailored on request, including laser initiation and priming mixtures.

SE

Secondary Explosives

High-performance materials with a focus on insensitivity and thermal stability.

PR

Propellants

Nitrogen-rich, gas-generating compounds with low-smoke burning for propulsion applications.

PY

Pyrotechnic Compounds

Smoke and flare formulations with optimized properties and strict environmental requirements.

HNS

Hexanitrostilbene (HNS)

Aromatic nitro compound with EMTO's specialization in synthesis and characterization.

TNT

Trinitrotoluene (TNT)

Aromatic nitro compound in focus of synthesis and physico-chemical characterization.

REACH

REACH Substitute Materials

Lead- and chromium(VI)-free substitutes for mixtures containing Pb(N3)2 and PbTNR.

Het

Tetrazoles/Triazoles

Nitrogen-rich heterocycles as a basis for tailored synthesis routes for energetic compounds.

RM

Reactive Materials & Composites

Research and synthesis of reactive materials including characterization of metal particles.

Sites

Munich (Office)

DE

Headquarters and office

Munich-Großhadern

DE

Laboratory (Butenandtstr. 8)

Part weight / size
Synthesis < 5 g to kilogram scale
Lot size
Laboratory formulations to pilot scale
Materials
Energetic materials, heterocycles, nitro compounds
  • Continuous micro-flow reactor (MicroFlow)
  • Jacketed 5-liter reactor
  • Drop hammer
  • Friction testing device
  • ESD test device
  • Koenen steel-sleeve test apparatus
  • SC-XRD and PXRD
  • Multinuclear NMR
  • HR-MS / HPLC-MS / GC-MS
  • FTIR/Raman spectrometer
  • Gas pycnometer
  • Vacuum stability test (VST)
  • Bomb and detonation calorimeters
  • Automated dosing and test stations

Service Areas

Primary Explosives
Primary ExplosivesSynthesis & certification · Defense industry
Secondary Explosives
Secondary ExplosivesSynthesis & testing · Defense industry
Propellants
PropellantsSynthesis & calorimetry · Aerospace
Pyrotechnics
PyrotechnicsFormulation & analytics · Defense/authorities

Inside the production

Explosives analysis & testing
Explosives analysis & testing
Chemistry of high-energy dense materials
Chemistry of high-energy dense materials
Drop hammer for sensitivity measurements
Drop hammer for sensitivity measurements
Friction sensitivity testing device
Friction sensitivity testing device
ESD test device
ESD test device
Spectroscopic analytics (FTIR)
Spectroscopic analytics (FTIR)
Advances in energetic materials technology
Advances in energetic materials technology

Industries

Defense industryAerospaceUniversities/ResearchAuthoritiesPharmaceuticalsFine chemicals

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Molecule synthesis & synthesis design (energetic materials, nitrogen-rich heterocycles such asEngineering––< 5 g (laboratory formulations)–Primary explosives, Secondary explosives, Propellants, Pyrotechnic compositions, HNS, TNT, Oxidizers, analytical standards
Process scale-up (laboratory to pilot/kilogram scale with MicroFlow and 5L reactors)Engineering––< 5 g – Kilogram scale–energetic materials, REACH substitutes (lead- and chromium(VI)-free)
Sensitivity and safety tests (drop hammer, friction testing device, ESD, Koenen steel-sleeve test)Testing––––energetic materials, explosives
Performance and detonation testing according to BAM, NATO STANAG, MIL-STD, UN Manual of TestsTesting––––explosives
BOMB AND DETONATION CALORIMETRYTesting––––energetic materials
Analytics & quality control (SC-XRD, PXRD, multinuclear NMR, HR-MS, HPLC-MS, GC-MS, FTIR/Raman,Testing––––energetic materials, fine chemicals
Calculations & simulations / thermochemical modeling (GAUSSIAN, NASA code, ICT code,Engineering–––––
Product selection & formulation (binder systems, phlegmatization, combustion modifiers,Engineering––––energetic substances, binders, phlegmatizers, ballistic modifiers
Consulting & expert reports (court-admissible expert opinions, ADR Class 1 classification, patentEngineering–––––
Hazardous waste disposal (§7 SprengG)Engineering––––explosives, pharmacy disposal
Certificates and laser-initiated initiation systems, priming mixtures, Pb(N3)2/PbTNR substitutesEngineering––––Pb(N3)2 substitute, PbTNR substitute
Research & development of new energetic materials (reactive materials, composites,Engineering––––reactive materials, composites, metal particles

14 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Continuous micro-flow reactor (MicroFlow)––––Munich-Großhadern (LMU laboratory)
Jacketed 5-liter reactor––5 L–Munich-Großhadern (LMU laboratory)
Drop hammer––––Munich-Großhadern (LMU laboratory)
Friction testing device––––Munich-Großhadern (LMU laboratory)
ESD test device (electrostatic discharge)––––Munich-Großhadern (LMU laboratory)
Koenen steel-sleeve test apparatus––––Munich-Großhadern (LMU laboratory)
Single-crystal and powder X-ray diffractometers (SC-XRD, PXRD)––––Munich-Großhadern (LMU laboratory)
Multinuclear NMR spectrometer––––Munich-Großhadern (LMU laboratory)
HR-MS / HPLC-MS / GC-MS spectrometry––––Munich-Großhadern (LMU laboratory)
FTIR/Raman spectrometer––––Munich-Großhadern (LMU laboratory)
Gas pycnometer––––Munich-Großhadern (LMU laboratory)
Vacuum stability test (VST)––––Munich-Großhadern (LMU laboratory)
Bomb and detonation calorimeters––––Munich-Großhadern (LMU laboratory)
Automated dosing and test stations (lab automation)––––Munich-Großhadern (LMU laboratory)

Additional services

Consulting & expert reportsSynthesis & molecular designSensitivity measurementsAnalytics (SC-XRD, NMR, MS, FTIR/Raman, VST)CertificatesSafety and performance tests (BAM, NATO STANAG, MIL-STD, UN)Calculations & simulations (AI/ML, thermochemical modeling)Scale-up & process engineeringAerospace & propulsionResearch projectsDisposal (§7 SprengG)Raw material procurement & supply chainLaboratory automation & softwareExpert opinionsPersonnel consulting/Executive Search

Reference customers

DIEHL Aviation (prior professional context of an employee, not an official reference customer)

Quality & Testing

Testing is carried out in accordance with BAM, NATO STANAG, MIL-STD and the UN Manual of Tests using drop hammer, friction testing device, ESD test device, Koenen steel-sleeve test as well as calorimetry and complete physicochemical analysis.

EvidenceMunich-Großhadern
BAM / NATO STANAG / MIL-STD / UN tests
Competency certificate §7 SprengG (multiple holders)

History

  1. 2017

    Founding of EMTO GmbH in December 2017 as a spin-off of LMU Munich (Department of Chemistry, Großhadern) with a focus on environmentally friendly energetic materials.

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