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emulvent – Fertigung

Develops and distributes coolant (KSS) aeration systems with a patent-pending airlift reactor for tanks from 200 to over 1,600 liters.

emulvent Logo

emulvent® – Pro CAD Moos (Björn Moos)

HaigerNew on Amplifa

2026Founded (Haiger)
Tanks 200–1,600 lStandard series, large systems >1,600 l
< 10 €/yearElectricity costs in continuous operation
approx. 4 weeksDelivery time, free domicile

About emulvent

emulvent® is a start-up founded in 2026 in Haiger by Björn Moos and Thilo Schäfer, operated as a brand by the sole proprietorship Pro CAD Moos. The company develops and distributes coolant aeration systems for coolants in machining processes. The patent-pending airlift reactor technology (DPMA, filed 23.07.2026) aerates and circulates emulsions purely physically, without moving parts in the coolant – this reduces odor formation, biocide use and disposal costs and extends emulsion service life. The product range includes the SE400 (200–400 l), PRO600 (400–600 l), ECS900 (600–900 l) and ECS1600 (900–1,600 l) series as well as custom-designed large systems over 1,600 l, also as compressed-air or deep-tank versions. All systems are RetroFit-capable and are installed including sensors for fill level and concentration. emulvent® is in productive use at thyssenkrupp Automotive Body Solutions; the company was selected for the TQ Accelerator: IMPACT 2026 and initially supplies customers in Germany.

Site
Haiger
Processes
Coolant aeration with airlift reactor (retrofit for CNC machines), Coolant aeration systems (airlift reactor) for tanks 200–1,600 l and large systems, RetroFit installation in existing systems, Custom system design (also compressed-air/deep-tank version), Purchase and rental models (24/36 months), Sensor technology for fill level, tank volume and concentration (in use), App for TRGS 611 documentation (in development), Technical consulting, ROI calculation, free initial consultation
Materials
Airlift reactor, ABS housing, Water-miscible emulsions and oils
Certificates
IP52 housing protection (ECS series), Warranty 12 months / 8,544 operating hours
Founded
2026
Industries
Machining (turning, milling, drilling), Grinding (surface, cylindrical, tool, optics and diamond grinding technology), Honing, Multi-spindle production, Special machinery construction, Mobile systems (construction and agricultural machinery)
  1. 01

    Development and design (engineering office Pro CAD Moos)

  2. 02

    System design according to tank volume and system

  3. 03

    Manufacturing/assembly of the aeration sets

  4. 04

    RetroFit installation in existing systems

  5. 05

    Sensors and documentation (app in development)

Technology & Media

AIRLIFT

Airlift reactor

Patent-pending technology that combines aeration and circulation purely physically without moving parts in the coolant.

ABS

ABS housing

Coolant-resistant housing material of the SE400 to ECS1600 series (ECS series with IP52).

KSS

Water-miscible emulsions and oils

Application range of the systems for water-miscible coolants and non-water-miscible oils, compatible with any coolant type.

Locations

Standort Haiger

Haiger

DE

Registered office, development and sales

  • SE400 series
  • PRO600 series
  • ECS900 series
  • ECS1600 series
  • Large systems (custom design)
  • Sensor technology (fill level, Brix value)

Products

SE400 coolant aeration pump
SE400 coolant aeration pumpAeration system · Machining
Aeration set with lances and hoses
Aeration set with lances and hosesScope of delivery · Machining
Airlift reactor ECS900
Airlift reactor ECS900Airlift technology · Grinding
ECS in fourfold configuration
ECS in fourfold configurationAirlift reactor · Multi-spindle production

Inside the production

emulvent system sketch
emulvent system sketch

Industries

Machining (turning, milling, drilling)Grinding (surface, cylindrical, tool, optics and diamond grinding technology)HoningMulti-spindle productionSpecial machinery constructionMobile systems (construction and agricultural machinery)Metal processing industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Coolant aeration with airlift reactor (retrofit for CNC machines)Other––Tank volume 200 to 1,600 l–Coolant (KSS), water-miscible emulsions and oils

6 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Coolant aeration system with airlift reactor (SE400)emulvent SE4001200–400 l tank volume, installation height up to 400 mm–Retrofit for existing systems
Coolant aeration system (PRO600)emulvent PRO6001400–600 l tank volume–Retrofit for existing systems
Coolant aeration system with patent-pending airlift reactor (ECS900)emulvent ECS9001600–900 l tank volume, ABS housing, IP52–Retrofit for existing systems
Coolant aeration system with patent-pending airlift reactor (ECS1600)emulvent ECS16001900–1,600 l tank volume, ABS housing, IP52–Retrofit for existing systems
Large-system coolant aeration system (custom design)emulvent1over 1,600 l, incl. compressed-air (AIR) and deep-tank versions–Retrofit for existing systems
Sensor technology for fill level, tank volume and Brix value (coolant concentration)emulvent1–––

Additional services

Coolant aeration systems (airlift reactor) for tanks 200–1,600 l and large systemsRetroFit installation in existing systemsCustom system design (also compressed-air/deep-tank version)Purchase and rental models (24/36 months)Sensor technology for fill level, tank volume and concentration (in use)App for TRGS 611 documentation (in development)Technical consulting, ROI calculation, free initial consultation

Reference customers

thyssenkrupp Automotive Body Solutions

Quality

The systems are designed for 24/7 continuous operation; the ECS series has an IP52-protected housing. The warranty is 12 months or 8,544 operating hours.

EvidenceHaiger
IP52 housing protection (ECS series)
Warranty 12 months / 8,544 operating hours

History

  1. 2010-03-01

    Founding date according to JSON-LD (foundingDate 2010-03-01); the website, however, states the founding of emulvent® as 2026 in Haiger – contradiction, uncertainty

  2. 2026-07-23

    Patent application for airlift reactor filed with the DPMA

  3. 2026

    Selection for the TQ Accelerator: IMPACT 2026 – 1 of 10 Hessian start-ups; first reference customer (large German industrial group) and first sales partner in the reseller network

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