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enabling connections – Fertigung

Consulting, engineering and prototyping for thermal direct joining of metal and plastic.

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enabling connections

New on Amplifa

Metal-Plastic-JoiningField of activity
Thermal Direct JoiningCore process

About enabling connections

enabling connections is a service company for metal-plastic joining with a focus on thermal direct joining. Its range of services includes consulting and training on joining technologies as well as feasibility assessments regarding assembly, disassembly and repairability. In engineering, joining zone design and component design are developed for proofs of concept and prototypes; tool design and manufacturing are carried out on the basis of FE simulation. The portfolio further includes process development from pretreatment through joining to disassembly and repair, the production of A and B samples for customer evaluation, as well as disassembly and repair tests with destructive and non-destructive testing. Turn-key solutions for pretreatment, joining and repair are designed and produced in close cooperation with network partners.

Processes
Thermal Direct Joining (metal-plastic joining), Consulting on joining technologies (training, feasibility assessment), Engineering: joining zone design, tool design/manufacturing, process development (pretreatment,, Prototyping & Testing: production of prototypes (A, B), disassembly/repair tests, destructive, Pretreatment of joining surfaces, Consulting/training on thermal direct joining, Feasibility assessment (assembly, disassembly, repairability), Efficiency analysis
Materials
Metals (unspecified), Plastics (unspecified), Thermal Direct Joining
Industries
Joining technology / Metal-Plastic-Joining, Metal-Plastic-Joining / Joining technology
  1. 01

    Consulting and Training

  2. 02

    Feasibility Assessment

  3. 03

    Joining Zone and Component Design

  4. 04

    Tool Design and Manufacturing

  5. 05

    Process Development

  6. 06

    Pretreatment

  7. 07

    Joining (Thermal Direct Joining)

  8. 08

    Prototyping and Testing

  9. 09

    Turn-key Solution with Network Partners

Materials and Processes

TDF

Thermal Direct Joining

Joining process for the direct, material-saving connection of metal and plastic without filler material.

Components and Services

Consulting, engineering and prototyping for joining technologies
Consulting, engineering and prototyping for joining technologiesThermal Direct Joining · Joining technology
Turn-key solutions for pretreatment, joining and repair
Turn-key solutions for pretreatment, joining and repairMachinery · Network partners

Inside the production

Joining zone design and component design
Joining zone design and component design
Tool design based on FE simulation
Tool design based on FE simulation
Prototyping and testing
Prototyping and testing
Process development
Process development

Industries

Joining technology / Metal-Plastic-JoiningMetal-Plastic-Joining / Joining technology

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Thermal Direct Joining (metal-plastic joining)Joining–––––
Consulting on joining technologies (training, feasibility assessment)Engineering–––––
Engineering: joining zone design, tool design/manufacturing, process development (pretreatment,Engineering–––––
Prototyping & Testing: production of prototypes (A, B), disassembly/repair tests, destructiveTesting–––––
Pretreatment of joining surfacesSurface–––––

Additional services

Consulting/training on thermal direct joiningFeasibility assessment (assembly, disassembly, repairability)Efficiency analysisJoining zone design and component design for PoCs and prototypesTool design and manufacturing based on FE simulationProcess development (pretreatment, joining, disassembly, repair)Prototyping (A and B samples)Disassembly and repair testsDestructive and non-destructive testingDesign and production of turn-key solutions for pretreatment, joining and repair with
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