Engineering services for the planning, simulation and optimization of industrial plants in the process industry
ENCOS GmbH & Co. KG
HamburgNew on Amplifa
About DMT ENCOS
ENCOS GmbH & Co. KG (DMT ENCOS), based in Hamburg, is an engineering company for the planning, simulation and optimization of complex industrial plants in the process industry. As part of the TÜV NORD GROUP and the DMT GROUP, the company offers services along the entire plant life cycle: plant planning with basic and detail engineering, process engineering simulations, strength calculations and pipe statics, process safety (HAZOP/PAAG, SIL, LOPA) as well as operator obligations management. Further focal points are energy efficiency and decarbonization, including VALERI cost evaluations according to DIN EN 17463 for the implementation of the Energy Efficiency Act, the planning of hydrogen infrastructure and Power-to-X projects, as well as research and development cooperations with universities in northern Germany. Another core competency is the engineering of thermal separation technology, such as distillation, absorption and dividing wall columns. Customers come from the chemical, energy, oil and gas, petrochemical and mechanical engineering sectors as well as from utilities and grid operators; projects are managed worldwide.
- Site
- Hamburg
- Processes
- Plant planning & process design, Process engineering simulations, Strength calculation & pipe statics, Energy efficiency & decarbonization, Hydrogen infrastructure & Power-to-X, Research & development, Simulation of technical processes, Strength verifications for pressure equipment and components (FEM analyses)
- Materials
- Process engineering simulations, Strength calculation & pipe statics, Process safety, VALERI cost evaluation according to DIN EN 17463, Reverse engineering
- Certificates
- Standards-compliant verifications (IEC 61511 / DIN EN 61508), Inspection-ready documentation (strength verifications)
- Industries
- Process industry, Chemical industry, Energy, Oil and gas, Petrochemicals, Mechanical engineering
- 01
Basic Engineering
- 02
Detail Engineering
- 03
Process simulation and strength calculation
- 04
Procurement
- 05
Construction Management (EPCM)
- 06
Commissioning
- 07
Operator obligations management
Services and Methods
Process engineering simulations
Thermodynamic and hydrodynamic simulations of columns and processes, also dynamic, for optimizing efficiency and safety.
Strength calculation & pipe statics
Standards-compliant strength verification for pressure equipment and components, from design through FEM analyses to inspection-ready documentation.
Process safety
HAZOP/PAAG studies, SIL assessments according to IEC 61511 and LOPA analyses for systematic risk reduction.
VALERI cost evaluation according to DIN EN 17463
Standards-compliant economic evaluation of technical plants to fulfill the Energy Efficiency Act (EnEfG).
Reverse engineering
Creation of functional 3D models of existing plants for modernization, safety analyses and plant documentation.
Locations
Hamburg
DEMain Office / Head Office
Business Areas
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Plant planning & process designEngineering | – | – | – | – | – |
| Process engineering simulationsEngineering | – | – | – | – | – |
| Strength calculation & pipe staticsEngineering | – | – | – | – | – |
| Energy efficiency & decarbonizationEngineering | – | – | – | – | – |
| Hydrogen infrastructure & Power-to-XEngineering | – | – | – | – | – |
| Research & developmentEngineering | – | – | – | – | – |
| Simulation of technical processesEngineering | – | – | – | – | – |
| Strength verifications for pressure equipment and components (FEM analyses)Engineering | – | – | – | – | – |
| VALERI cost evaluation according to DIN EN 17463 (EnEfG)Engineering | – | – | – | – | – |
| HAZOP/PAAG studiesEngineering | – | – | – | – | – |
| SIL/SIF assessments according to IEC 61511 / IEC/DIN EN 61508Engineering | – | – | – | – | – |
| LOPA analysesEngineering | – | – | – | – | – |
| Risk assessment / hazard analysis / explosion protectionEngineering | – | – | – | – | – |
| Operator obligations management / occupational safety / complianceEngineering | – | – | – | – | – |
| Project management (plant planning)Engineering | – | – | – | – | – |
| EPCM (Engineering, Procurement, Construction Management)Engineering | – | – | – | – | – |
| Basic engineeringEngineering | – | – | – | – | – |
| Detail engineeringEngineering | – | – | – | – | – |
| Thermal separation technology engineering (distillation, scrubber/absorption, stripper/desorption,Engineering | – | – | – | – | – |
| Thermodynamic and hydrodynamic simulations of columns (static/dynamic)Engineering | – | – | – | – | – |
| Debottlenecking, revamp and energy optimization of columnsEngineering | – | – | – | – | – |
| Static design of equipment including strength and stability verificationsEngineering | – | – | – | – | – |
| Instrumentation and control conceptsEngineering | – | – | – | – | – |
| Reverse engineering (3D modeling of existing plants)Engineering | – | – | – | – | – |
| Energy efficiency optimization (pinch point, Batch2Continue, microreactors)Engineering | – | – | – | – | – |
Additional services
Quality
Project quality is ensured through structured quality management within project management, complemented by standards-compliant verifications according to IEC/DIN EN 61508 or IEC 61511 and the backing of the TÜV NORD GROUP. Inspection-ready documentation is created from design through to commissioning.
| Evidence | Hamburg |
|---|---|
| Standards-compliant verifications (IEC 61511 / DIN EN 61508) | |
| Inspection-ready documentation (strength verifications) |
History
- 1743
Engineering tradition of the DMT GROUP ("Engineering quality since 1743"); ENCOS is today part of the DMT GROUP and the TÜV NORD GROUP.