Automated manufacturing systems and contract manufacturing of parts made of endless carbon fiber.
Endless Industries
New on Amplifa
About Endless Industries
Endless Industries develops and markets automated manufacturing systems for the production of composite parts made of endless carbon fiber (Continuous Fiber). The deep-tech startup offers, in addition to the Endless ONE and Multitool systems, its own Endless-Fiber materials, patented process head design, and the software Akio for designing the fiber path. As a contract manufacturing service, series of up to 100 parts per month are produced, with part sizes of up to 400 × 600 × 440 mm (ONE) or 357 × 357 × 360 mm (Multitool). A Feasibility Check for a fixed price of €900 examines the suitability of a part within 2–3 weeks based on CAD analysis, fiber layout, and a sample part. Measured tensile strength of pure carbon parts is 750 MPa with an E-modulus of 60 GPa (DIN EN ISO 527-4). Target industries are orthopedic technology, security and defense technology (Resilience), and aerospace.
- Processes
- Automated endless-fiber composite manufacturing (continuous fiber composite manufacturing), Feasibility Check (feasibility study with sample part), Contract manufacturing of composite parts, Feasibility Check (part analysis, fiber layout in software Akio, sample part, written evaluation), Contract Manufacturing (series of up to 100 parts/month), Supply of automated manufacturing systems (Endless ONE system, Multitool system), Endless Fiber materials, Software (Akio)
- Materials
- Continuous Carbon Fiber / Endless carbon fiber, Base material (base material, polymer), Pure Carbon (part made entirely of endless fiber, without base material), Endless carbon fiber (Continuous Carbon Fiber), Pure Carbon, Base material (Polymer), Automated endless-fiber composite manufacturing
- Industries
- Orthopedic technology, Security and Defense, Aerospace, Orthetics/Orthopedic technology, Resilience/Security and Defense, Aerospace/Aerospace
- 01
Feasibility Check (CAD analysis, fiber layout in Akio)
- 02
Sample part and evaluation
- 03
Contract manufacturing on Endless systems or supply of own manufacturing systems
- 04
Delivery of Endless-Fiber materials and software
Materials and Processes
Endless carbon fiber (Continuous Carbon Fiber)
Main material for highly loaded, lightweight composite parts with a defined fiber path.
Pure Carbon
Part made entirely of endless fiber without base material, tested with 750 MPa tensile strength (DIN EN ISO 527-4).
Base material (Polymer)
Encases and binds the fibers, ensuring clean part surfaces.
Automated endless-fiber composite manufacturing
Automated process with patented process heads, up to 90% lower labor and 95% lower machine costs compared to comparable processes according to the manufacturer.
Parts
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Automated endless-fiber composite manufacturing (continuous fiber composite manufacturing)Additive | – | 400 mm × 600 mm × 440 mm | – | 100 parts per month | Endless fibers (carbon fibers) |
| Feasibility Check (feasibility study with sample part)Engineering | – | – | – | – | Endless fibers (carbon fibers) |
| Contract manufacturing of composite partsAdditive | – | – | – | 100 parts per month | Endless fibers (carbon fibers) |
2 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Multitool manufacturing system (automated continuous-fiber system) | Endless Industries Endless Multitool | – | 357 × 357 × 360 mm | – | – |
| ONE manufacturing system (automated continuous-fiber system) | Endless Industries Endless ONE | – | 400 × 600 × 440 mm | – | – |
Additional services