Cold-rolled precision profiles and custom special metal profiles with stamping, clinching and assembly from a single source.
ENGEL Präzisionsprofile GmbH
Neustetten (Baden-Württemberg)New on Amplifa
Family-owned precision profile company since 1989
ENGEL Präzisionsprofile GmbH is a Swabian family-owned company based in Neustetten (Stuttgart region, Baden-Württemberg) that has been manufacturing custom precision metal profiles since 1989. At its core is the cold roll forming of delicate to medium-sized special profiles with tight tolerances from steel, stainless steel, aluminium, copper, spring steel and other non-ferrous metals. The range of processes includes pre-stamping, stamping, piercing, notching, embossing, clinching, spot welding, press-fitting of foreign parts such as press-in nuts, straightening, sawing to fixed lengths up to 13,000 mm, deburring, and the assembly of subassemblies. Contract roll forming with customer-supplied raw material and various raw material finishes (bare, painted, galvanized, anodized, brushed, etc.) are also offered. Customers include industries such as electrical and assembly industry, automotive and construction industry, HVAC technology, furniture industry, special machinery construction, storage and racking technology, telecommunications and aviation — in part as an A-tier supplier to Daimler and BMW. Production follows the company's own zero-defect strategy based on the ENGEL Productivity System (EPS), just in time and KANBAN, in individual cases within 24 hours.
- Site
- Neustetten
- Processes
- Roll forming (cold roll forming), Pre-stamping, Stamping, Piercing and punching out, Notching, Embossing, Clinching (joining process), Spot welding (only if clinching is technically not possible)
- Materials
- Steel, Stainless steel, Aluminium, Copper, other non-ferrous metals, Spring steel, Other non-ferrous metals
- Certificates
- DIN EN ISO 9001:2015, DIN EN ISO 9002 8/94 (historical, first certification January 1995), ISO 9001, IATF 16949, ISO 14001, EN 9100
- Founded
- 1989
- Industries
- Electrical and assembly industry, Construction industry, Automotive industry, Furniture industry, HVAC technology, Household appliance and commercial kitchen industry
- 01
Coil raw material (slitting service center)
- 02
Pre-stamping
- 03
Roll forming on roll forming stands
- 04
Straightening for straightness and torsion
- 05
Machining (stamping, piercing, embossing, clinching, press-fitting)
- 06
Sawing to fixed length
- 07
Deburring
- 08
Assembly of subassemblies
- 09
Quality inspection and delivery
Materials and raw material finishes
Steel
Base material for cold-formed special profiles; can also be formed as spring steel.
Stainless steel
For corrosion-resistant profiles in a wide variety of industries.
Aluminium
Light metal for delicate to medium-sized precision profiles.
Copper
For conductive and demanding profile applications.
Spring steel
Processable in the roll forming process since 2003, for elastic profile components.
Other non-ferrous metals
Other non-ferrous metals upon consultation.
Neustetten location
Neustetten
DEProduction and administration (headquarters)
- Part weight / size
- Material thicknesses 0.3–2.0 mm; profile heights up to 65 mm
- Lot size
- economical from approx. 25,000 linear metres of demand per year
- Materials
- Steel, stainless steel, aluminium, copper, spring steel, non-ferrous metals
- Presses (pre-stamping presses)
- Roll sets on roll forming stands
- Straightening machine
- Stamping/separating tool attachments
- Deburring brushes (deburring machine)
Precision profiles and components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Roll forming (cold roll forming)Forming | – | up to 13,000 mm × Strip infeed widths 5 to 220 mm × Profile heights up to 65 mm | – | approx. 25,000 linear metres of demand | Steel, Stainless steel, Aluminium, Copper, Non-ferrous metals, Spring steel |
| Pre-stampingForming | – | up to 13,000 mm × up to 65 mm | – | – | Steel, Stainless steel, Aluminium, Copper, Non-ferrous metals |
| StampingForming | – | – | – | – | Steel, Stainless steel, Aluminium, Copper, Non-ferrous metals |
| Piercing and punching outForming | – | – | – | – | Steel, Stainless steel, Aluminium, Copper, Non-ferrous metals |
| NotchingForming | – | – | – | – | Steel, Stainless steel, Aluminium, Copper, Non-ferrous metals |
| EmbossingForming | – | – | – | – | Steel, Stainless steel, Aluminium, Copper, Non-ferrous metals |
| Clinching (joining process)Joining | – | – | – | – | Steel, Stainless steel, Aluminium |
| Spot welding (only if clinching is technically not possible)Joining | – | – | – | – | Steel, Stainless steel, Aluminium |
| Press-fitting of foreign parts (e.g. press-in nuts, screw nuts)Assembly | – | – | – | – | Steel, Stainless steel, Aluminium, Copper, Non-ferrous metals |
| Fixed lengths (cutting to final profile length)Machining | – | up to 13,000 mm | – | – | Steel, Stainless steel, Aluminium, Copper, Non-ferrous metals |
| Sawing and cutting (sawing service)Machining | – | – | – | – | Steel, Stainless steel, Aluminium, Copper, Non-ferrous metals |
| Deburring (deburring service, with special brushes)Surface treatment | – | – | – | – | Steel, Stainless steel, Aluminium, Copper, Non-ferrous metals |
| Straightening (for straightness and torsion in the straightening machine)Forming | – | up to 13,000 mm | – | – | Steel, Stainless steel, Aluminium, Copper, Non-ferrous metals |
| Manufacture of subassemblies including assemblyAssembly | – | – | – | – | Steel, Stainless steel, Aluminium, Copper, Non-ferrous metals |
| Raw material finishes: bare, painted, galvanized, brushed, anodized, coated, groundSurface treatment | – | Strip infeed widths 5 to 220 mm | – | – | Steel, Stainless steel, Aluminium, Copper, Non-ferrous metals |
| Contract roll forming (raw material supplied by customer)Forming | – | – | – | – | Steel, Stainless steel, Aluminium, Copper, Non-ferrous metals |
5 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Presses (pre-stamping presses) | – | – | – | – | Neustetten |
| Roll sets on roll forming stands (roller tools) | – | – | – | – | Neustetten |
| Straightening machine | – | – | – | – | Neustetten |
| Stamping/separating tool attachments (downstream) | – | – | – | – | Neustetten |
| Deburring brushes (deburring machine) | – | – | – | – | Neustetten |
Additional services
Reference customers
Zero-defect strategy and certification
The zero-defect strategy is supported by a quality management system built up since 1991, computer-aided process control and monitoring (including SPC), and defined quality inspections from goods receipt to goods dispatch. In 2011, the TopRating 1 award from Hoppenstedt was achieved with 40 million metres in succession without defects.
| Evidence | Neustetten |
|---|---|
| ISO 9001 | |
| IATF 16949 | |
| ISO 14001 | |
| EN 9100 |
Company history
- 1989
Company founded in Esslingen-Holzmaden (near Stuttgart) by Dipl.-Ing. (FH) Max Engel and his wife.
- 1991
Establishment of the quality management system.
- 1994
First certified company in its sector (DIN EN ISO 9002 8/94).
- 1995
First certification according to DIN EN ISO 9002 8/94 as the first German cold-rolling profile forming company.
- 1996–2005
Top-five supplier at Tyco Electronics.
- 1998
Occupancy of an own production facility in Neustetten.
- 2003
Clinching in the roll forming process and roll forming of spring steel made possible.
- 2004
Expansion to 6,200 m² commercial property.
- 2005
A-tier supplier to Daimler, BMW and others.
- 2007
Press-fitting of nuts in the roll forming process made possible.
- 2008
Tyco Award as best supplier at Tyco Electronics.
- 2010
Handover of the business to Mathias Engel.
- 2011
TopRating 1 award from Hoppenstedt; 40 million metres in succession without defects.
- 2014
25th company anniversary with certificate from the IHK Reutlingen | Tübingen | Zollernalb.
- 2015
Standard changeover to DIN EN ISO 9001:2015.
- 2017
Successful 2nd surveillance audit by KIWA, transition to DIN EN ISO 9001:2015.
- 2019
Business taken over by Tobias Schimpf as of 01.03.2019.
- 2020
Acquisition of MONATEC on 1 April 2020 as part of the succession of Dietrich Beller.
- 2026
Strategic realignment of quality management, matrix certification via QMSolutions for the entire group of companies.