Family-owned company manufacturing windows, doors, façades and sun protection made of plastic, aluminium and wood with in-house production in Bad Wurzach.
Engeser Fensterwelt GmbH
Bad WurzachNew on Amplifa
About Engeser Fensterwelt
Engeser Fensterwelt GmbH is a family-owned company founded in 1897 and headquartered in Bad Wurzach (Baden-Württemberg). With in-house production, the company manufactures, with around 30 employees, on average more than 600 windows and entrance doors per week made of plastic, aluminium and wood, based on profile systems from Schüco. The computer-assisted manufacturing process includes profile cutting, machining, four-point welding with 0.2 mm dimensional accuracy, CNC seam finishing, hardware assembly and glazing. The product portfolio includes plastic, aluminium and wood-aluminium windows, entrance doors with fire protection and barrier-free variants, sliding systems, post-and-beam façades (Schüco FWS 50/60), roller shutters, venetian blinds, awnings and fall protection systems. The company offers manufacturing, delivery and installation from a single source, energy consulting as well as maintenance and repair. Customers are private individuals, builders, architects and public buildings such as schools and kindergartens in the sales area of Baden-Württemberg and southern Bavaria (Stuttgart, Munich, Memmingen, Ulm, Lake Constance).
- Site
- Bad Wurzach
- Processes
- Plastic window manufacturing (Schüco profile systems, computer-assisted processing, cutting and, Plastic window production (in-house manufacturing), Aluminium window production (in-house manufacturing, Schüco systems), Wood and wood-aluminium windows, Entrance door manufacturing including door panels, fire protection doors, barrier-free door, Sliding systems (sliding doors, folding sliding doors, lift-and-slide doors), Façade construction (post-and-beam constructions, Schüco FWS 50 / FWS 60), Roller shutter manufacturing (front-mounted and top-mounted roller shutters)
- Materials
- Plastic (uPVC window profiles), Aluminium (window, door, façade and sun protection systems), Wood / wood-aluminium, Glass / insulating glass, Fall protection glass, Stainless steel (round tubes/rods for bar-type fall protection), Acrylic fabrics / CBA fibre (awning fabrics), Fibreglass fabric (insect protection)
- Certificates
- Manual strength testing after four-point welding, Quality final inspection of function and workmanship, Barcode-controlled traceability of all profiles, ISO 9001
- Founded
- 1897
- Employees
- 30
- Industries
- Residential construction / private customers, Construction projects / builders, Architects, Public buildings (schools, kindergartens), Commercial and retail properties, Private customers/residential construction
- 01
IT process control / order planning
- 02
Profile cutting (online-controlled cutting machine, 6-m profile bars,
- 03
Bar machining (barcode-controlled profile machining)
- 04
Drilling/milling (fully automatic drilling and milling machine, 6 motors and
- 05
Four-point welding (dimensional accuracy 0.2 mm)
- 06
CNC finishing and smoothing of the weld seams
- 07
Hardware assembly (sash station)
- 08
Glazing (glazing with glazing beads)
- 09
Quality final inspection
- 10
Delivery and installation
Materials and Processes
Plastic (PVC window profiles)
Schüco profile systems (LivIng, Corona CT 70, LivIng Alu Inside) for windows, doors and sliding systems manufactured in-house.
Aluminium
Schüco systems (FWS 50, FWS 60, ASS 77, TopAlu) for windows, doors, façades, roller shutters, venetian blinds and fall protection systems.
Wood and wood-aluminium
Windows in wood and wood-aluminium construction, among others for school projects.
Glass / insulating glass
Insulating and sun protection glazing (SANCO Sun COMBI, Sun T, CONTROL) with Ug values of 0.6–1.0 W/m²K.
Stainless steel
Round tubes and rods with 12–35 mm diameter for bar-type fall protection systems.
Steel
In the metal construction area, among others for fire protection doors and façade constructions.
Rigid polyurethane foam / Styrofoam
Insulation shells for top-mounted roller shutters.
Acrylic fabrics (CBA fibre)
Awning fabrics from the WAREMA Lumera Brillant collection for terrace and pergola awnings.
Site
Bad Wurzach
DEHeadquarters with production (plastics 3,900 m², aluminium 1,680 m²), loading hall (720 m²) and showroom
- Lot size
- over 600 windows/doors per week
- Materials
- Plastic, aluminium, wood, glass
- Online-controlled cutting machine (6-metre plastic profile bars, mitre cut)
- Barcode-controlled bar machining system
- Fully automatic drilling and milling machine (6 motors and drilling heads)
- Four-point welding machine (dimensional accuracy 0.2 mm)
- CNC seam finishing machine
- Sash station
- IT process control / production software
- Two charging stations AMED Professional 22 kW (4 charging points, photovoltaic-powered)
Components and Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Plastic window manufacturing (Schüco profile systems, computer-assisted processing, cutting andInstallation | Dimensional accuracy 0.2 mm (four-point welding machine) | – | – | over 600 windows and entrance doors per | Plastic (PVC profiles from Schüco), Aluminium, Wood, Glass |
| Plastic window production (in-house manufacturing)Installation | – | – | – | – | Plastic |
| Aluminium window production (in-house manufacturing, Schüco systems)Installation | – | – | – | – | Aluminium |
| Wood and wood-aluminium windowsInstallation | – | – | – | – | Wood, Aluminium |
| Entrance door manufacturing including door panels, fire protection doors, barrier-free doorInstallation | – | – | – | – | Plastic, Aluminium, Aluminium (TopAlu cladding) |
| Sliding systems (sliding doors, folding sliding doors, lift-and-slide doors)Installation | – | – | – | – | Aluminium, Plastic |
| Façade construction (post-and-beam constructions, Schüco FWS 50 / FWS 60)Installation | – | – | – | – | Aluminium, Glass |
| Roller shutter manufacturing (front-mounted and top-mounted roller shutters)Installation | – | – | – | – | Aluminium, Styrofoam insulation shell, Rigid polyurethane foam |
| Venetian blind manufacturing (front-mounted, top-mounted, modular and façade venetian blinds)Installation | – | – | – | – | Aluminium, Fibreglass fabric (insect screen) |
| Awning installation (terrace & balcony awnings, WAREMA pergola awnings)Installation | – | – | – | – | Aluminium (powder-coated), Acrylic fabrics, CBA fibre (Clear Brillant Acrylic) |
| Installation/mounting of windows, doors, sliding systems, roller shutters and venetian blindsInstallation | – | – | – | – | – |
| Maintenance and repair of windows, doors and sliding systemsInstallation | – | – | – | – | – |
| Carpentry work (craft business, master carpenter)Installation | – | – | – | – | Wood |
| Metal construction (head of metal construction department, metal construction technician, fireInstallation | – | – | – | – | Aluminium, Steel |
| Glazing / installation of glass panes (insulating glass, SANCO sun protection glass)Installation | – | – | – | – | SANCO Sun T sun protection glass, SANCO Sun COMBI, SANCO CONTROL (shading/light redirection in the cavity) |
| Hardware technology / window security (Winkhaus activPilot, RC2 resistance classes, burglaryInstallation | – | – | – | – | – |
| Fall protection systems (glass, bar and combination variants from Schüco)Installation | – | – | – | – | Glass, Stainless steel (round tubes), Aluminium (square profiles) |
| Energy consulting (building energy consultant, window and door configurator)Engineering | – | – | – | – | – |
9 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Cutting machine (online-controlled, mitre cut for 6-metre plastic profile bars) | not specified (for Schüco profiles) | – | 6-m profile bars | – | Production hall Bad Wurzach |
| Bar machining system (barcode-controlled profile machining) | – | – | – | – | Production hall Bad Wurzach |
| Drilling and milling machine (fully automatic, 6 motors and drilling heads) | – | – | – | – | Production hall Bad Wurzach |
| Four-point welding machine (dimensional accuracy 0.2 mm) | – | – | – | – | Production hall Bad Wurzach |
| CNC seam finishing machine (weld seam finishing and smoothing) | – | – | – | – | Production hall Bad Wurzach |
| Sash station (positioning/screwing of the hardware) | – | – | – | – | Production hall Bad Wurzach |
| IT process control / production software | – | – | – | – | Production hall Bad Wurzach |
| Window production hall (most modern machinery, computer-assisted processing technology) | – | – | Plastics hall 3,900 m², aluminium hall 1,680 m², loading hall 720 m² | – | Daimlerstraße 5, 88410 Bad Wurzach |
| Charging station (AMED Professional 22 kW, 4 charging points) | AMED Professional 22 | 2 | – | – | Bad Wurzach |
Additional services
Reference customers
Quality
In the final inspection, all windows are checked for function and workmanship; four-point welding achieves a dimensional accuracy of 0.2 mm, and corner strength is tested manually. Hardware and security components comply with DIN-tested standards (e.g. Winkhaus activPilot, RC2 resistance classes).
| Evidence | Bad Wurzach |
|---|---|
| Manual strength testing after four-point welding | |
| Quality final inspection of function and workmanship | |
| Barcode-controlled traceability of all profiles | |
| ISO 9001 |
History
- 1897
Silvester Engeser starts with a 12.5-square-metre carpentry workshop in Ellwangen/Rot
- 1916–1918
New workshop building with 80 square metres and new machinery (circular saw, planing, milling and drilling machine)
- 1934
Andreas Engeser takes over the business from his father
- 1947
Reopening and expansion of the carpentry workshop by August Buchschuster
- 1962
Walter Engeser takes over management; development into a medium-sized company with its own plastic window production
- 1998
Handover of management to Walter Engeser jun.
- 2006
Construction of a new production hall including the most modern machinery in Ellwangen
- 2008
Anniversary celebration of the 111th anniversary
- 2015
Renaming to Engeser Fensterwelt GmbH
- 2018
Move to new company building, Daimlerstr. 5, Bad Wurzach; total area 20,000 m²
- 2019
Inauguration and open day in April 2019