High-efficiency electric motors, generators and drive systems from 5 to 600 kW for commercial vehicles, marine and rail.
ENGIRO GmbH
Aachen (Avantisallee 51, Plant 2 Tech Center) · Aachen (Avantisallee 75, Plant 1 Administration) · Aachen (Avantisallee 205, Plant 1 Warehouse)New on Amplifa
About ENGIRO
ENGIRO GmbH, based in Aachen, develops and manufactures highly efficient electric motors, generators and complete e-traction systems consisting of motor, inverter and cable harness. The power range of the modular drive components extends from 5 kW to 600 kW continuous power with around 150 motor variants. ENGIRO covers the entire value chain: from design studies through electromagnetic FEM simulation (ANSYS, Infolytica), mechanical and thermal optimization to series production and commissioning of the motor controllers on its own test benches. Drive concepts include fully electric, hybrid and regenerative systems as well as range-extender solutions for two-wheelers and compact vehicles. Customers are system integrators and OEMs in the fields of construction and construction machinery, municipal vehicles, buses and trucks, agricultural and special vehicles, marine, rail and ground support equipment. ENGIRO is the drive division of the HYDAC Group and manufactures tailor-made solutions in small and medium series at three sites in Aachen.
- Site
- Aachen
- Processes
- Development and manufacturing of electric motors and generators (e-drives), E-traction systems (motor, inverter, cable harness) for commercial vehicles, continuous power 5 kW, Traction motors for construction machinery up to 340 kW, IP 6K9K (ISO 20653), Hydraulic motors (diesel engine replacement) from 48 V to 700 V, power up to 120 kW, flanges, Motor controller sets (inverter, converter) incl. setup on own test benches, also sensorless, Electromagnetic simulation and optimization using FEM (ANSYS, Infolytica), Mechanical and dynamic calculations (rotor optimization, torque transmission,, Energy management simulation with Matlab Simulink
- Certificates
- ISO 9001
- Founded
- 2010
- Industries
- Construction and construction machinery, Municipal vehicles (sweepers, refuse trucks), Buses and trucks, Agricultural and special vehicles, Marine applications, Rail applications
- 01
Design studies and geometric preliminary dimensioning
- 02
Electromagnetic FEM simulation and optimization
- 03
Mechanical, thermal and dynamic calculations
- 04
Creation of production-ready documentation and test specifications
- 05
Manufacturing of motors and generators
- 06
Setup of the motor controllers on own test benches
- 07
Delivery as a drive set (motor, inverter, cable harness)
Sites
Aachen, Avantisallee 75
DEHeadquarters, administration and production (Plant 1, Administration)
- Lot size
- Small and medium series
- Test bench for e-drive and system tests
Aachen, Avantisallee 51
DEPlant 2, Tech Center
Aachen, Avantisallee 205
DEPlant 1, Warehouse
Components and Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Development and manufacturing of electric motors and generators (e-drives)Engineering | – | – | – | Small series – Medium series | – |
| E-traction systems (motor, inverter, cable harness) for commercial vehicles, continuous power 5 kWEngineering | – | – | – | – | – |
| Traction motors for construction machinery up to 340 kW, IP 6K9K (ISO 20653)Engineering | – | – | – | – | – |
| Hydraulic motors (diesel engine replacement) from 48 V to 700 V, power up to 120 kW, flangesEngineering | – | – | – | – | – |
| Motor controller sets (inverter, converter) incl. setup on own test benches, also sensorlessTesting | – | – | – | – | – |
| Electromagnetic simulation and optimization using FEM (ANSYS, Infolytica)Engineering | – | – | – | – | – |
| Mechanical and dynamic calculations (rotor optimization, torque transmission,Engineering | – | – | – | – | – |
| Energy management simulation with Matlab SimulinkEngineering | – | – | – | – | – |
| System tests and optimization of e-drives on own test benchTesting | – | – | – | – | – |
| Range-extender solutions for two-wheelers and compact vehiclesEngineering | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Test bench for e-drive and system tests | ENGIRO | – | – | 2015 | Aachen |
Additional services
Reference customers
Quality
ENGIRO has been ISO 9001 certified since 2018. All motor controllers are set up on own test benches and commissioned with customer-specific datasets.
| Evidence | Aachen |
|---|---|
| ISO 9001 |
History
- 1990
Founding of ISATEC GmbH by Dr.-Ing. E.A. Werner (structural analysis, design, simulation)
- 2010
Founding of ENGIRO GmbH by Dr.-Ing. E.A. Werner
- 2012
200 kW hybrid e-drive for commercial vehicles and marine applications
- 2013
Product launch of 2x10 kW range extender for marine applications; new production hall
- 2015
Test bench for extensive e-drive and system tests
- 2016
Product launch of 40 kW range extender for commercial vehicles
- 2017
Development of new e-motor generation for series production
- 2018
Product launch of 205W e-drive series (5–117 kW); ISO 9001 certification
- 2019
Move to new headquarters with production site in Aachen; launch of 260W series (32–342 kW); successful maiden flight with ENGIRO drive
- 2020
Jan Werner joins the management board
- 2022
Strategic partnership with HYDAC Group
- 2024
Dr.-Ing. Ernst August Werner moves to the advisory board; Dr.-Ing. Bernhard Burkhart becomes Managing Director
- 2025
HYDAC acquires all remaining company shares; the Werner family withdraws from the management board