Special-purpose machinery engineering: assembly systems and testing technology for electronic assemblies and electromechanical products
ENGMATEC GmbH
Radolfzell (DE) · Romania (RO)New on Amplifa
About us
ENGMATEC is a medium-sized machine builder and system integrator headquartered in Radolfzell on Lake Constance. The company develops and manufactures special-purpose machinery: assembly systems and test equipment for electronic assemblies, printed circuit boards and electromechanical components. The solutions range from manual and semi-automated process modules through rotary-table test cells to fully automated inline production and test lines in which feeding, handling, robotics, assembly and testing technology are linked together. Test methods include in-circuit test, functional test, end-of-line test, high-voltage test, flashing, leak testing and temperature testing. The portfolio is complemented by contacting solutions with adapter kits, traceability/MES integration as well as service including maintenance, retrofit and remote support. The systems are used mainly in the automotive sector and the electronics industry, as well as in the consumer goods industry, medical technology and building services. 150 employees work at the headquarters on 4500 m² of production and office space; in total there are two locations in Germany and Romania, and the products are in use worldwide.
- Site
- Radolfzell
- Processes
- In-Circuit Test (ICT), Functional Test (FCT), End-of-Line Test (EOL), High-frequency testing (HF test), Flashing, High-voltage test, Temperature testing / environmental simulation, Leak testing
- Materials
- Electronic assemblies / printed circuit boards, Electromechanical components and products, Electromechanical components, Milled parts (in-house manufacturing)
- Certificates
- ISO 9001:2015, ISO 14001:2015
- Founded
- 1994
- Employees
- 150
- Industries
- Automotive/Automotive electronics, Industrial/Electronics industry, Displays & Infotainment, E-Mobility, Medical technology, Consumer goods industry
- 01
Engineering & concept development
- 02
Design & software
- 03
In-house manufacturing (milled parts)
- 04
System construction: feeding, handling, assembly, testing
- 05
Integration & commissioning
- 06
Traceability/MES integration
- 07
Service, maintenance & support
Materials & Processes
Electronic assemblies / printed circuit boards
Test specimens and assembly objects of the system solutions, from simple assemblies to complex production lines.
Electromechanical components
Products for ENGMATEC assembly and test automation are developed and integrated.
Milled parts (in-house manufacturing)
In-house manufacturing of milled parts enables flexibility in service and retrofit.
Locations
Radolfzell
DEHeadquarters, production and administration
- fleximate Robotic Workstation
- stepIQ Shuttle Contact Cell
- Fully and semi-automated process modules
- Manual process modules (manual workstations)
- Rotary-table and multi test cells
- Board handling systems
Products & Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| In-Circuit Test (ICT)Testing | – | – | – | – | – |
| Functional Test (FCT)Testing | – | – | – | – | – |
| End-of-Line Test (EOL)Testing | – | – | – | – | – |
| High-frequency testing (HF test)Testing | – | – | – | – | – |
| FlashingTesting | – | – | – | – | – |
| High-voltage testTesting | – | – | – | – | – |
| Temperature testing / environmental simulationTesting | – | – | – | – | safety-relevant electronics |
| Leak testingTesting | – | – | – | – | – |
| AOI (optical inspection)Testing | – | – | – | – | – |
| Haptic test (mechanical testing)Testing | – | – | – | – | – |
| Assembly / joining, positioning & mountingAssembly | – | – | – | – | electronic assemblies, electromechanical components |
| ScrewingAssembly | – | – | – | – | – |
| Press-fitting (with/without force-displacement monitoring)Assembly | – | – | – | – | – |
| Dispensing / bondingAssembly | – | – | – | – | – |
| Marking/labelingAssembly | – | – | – | – | – |
| Feeding (vibratory bowl feeders, tray handlers, bulk material)Assembly | – | – | – | – | – |
| Handling & transport (robot handling, work carrier circulation, rotary indexing table)Assembly | – | – | – | – | – |
| Pin checkTesting | – | – | – | – | – |
| Engineering / special-purpose machinery (simultaneous engineering, concept development throughEngineering | – | – | – | – | – |
| Contacting solutions for test processes (test probes, adapter kits, contacting units)Testing | – | – | – | – | – |
| Traceability integration (MES/workflow integration)Engineering | – | – | – | – | – |
| Service & support (maintenance, retrofit, system relocation, training, after-sales)Engineering | – | – | – | – | – |
10 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Modular Robotic Workstation (fleximate) | ENGMATEC fleximate | – | – | – | Radolfzell |
| Shuttle Contact Cell (tandem-shuttle test equipment for ICT/FCT) | ENGMATEC stepIQ Shuttle Contact Cell | – | approx. 1570 / 750 / 1700 mm (L/W/H), footprint 1.3x2 m | – | Radolfzell |
| eonIQ Test Handler ETH (test system/inline module) | ENGMATEC eonIQ Test Handler ETH | – | – | – | – |
| Fully automated process module (assembly/test system) | ENGMATEC | – | – | – | Radolfzell |
| Semi-automated process module | ENGMATEC | – | – | – | Radolfzell |
| Manual process module (manual workstation) | ENGMATEC | – | – | – | Radolfzell |
| Rotary-table test cell / multi rotary-table test cell | ENGMATEC | – | – | – | – |
| Fully automated multi-testing cell | ENGMATEC | – | – | – | – |
| Board handling systems | ENGMATEC | – | – | – | – |
| Industrial robots / robot handling | Mitsubishi | – | – | – | – |
Additional services
Quality
ENGMATEC is certified according to ISO 9001:2015 (quality management) and ISO 14001:2015 (environmental management), each by DQS GmbH. Integrated process controls, sensor technology and end-to-end traceability ensure product quality in the systems.
| Evidence | Radolfzell |
|---|---|
| ISO 9001:2015 | |
| ISO 14001:2015 |
History
- 1994
Start of experience in automation, production and manufacturing technology