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ENORISE – Fertigung

Test beds, automation systems, measuring and testing equipment, and software solutions for drive and battery testing.

ENORISE Logo

ENORISE GmbH

Alsdorf (Headquarters) · Royal Oak, MI (USA) · Windsor, ON (Canada) · Trappes (France) · Västra Frölunda (Sweden) · Pune (India) · Akishima, Tokyo (Japan)New on Amplifa

400Employees
5.000Test beds installed worldwide
12.000Users of the MORPHEE® automation system
7Subsidiaries on 4 continents
13.5 millionTest bed operating hours per year

About ENORISE

ENORISE is a globally active company headquartered in Alsdorf (North Rhine-Westphalia) that has been developing test beds, measuring and testing equipment, and software solutions for around 35 years. The portfolio includes test beds for batteries (cells, modules, packs), e-drive components, fuel cells and hydrogen combustion engines, combustion engines and powertrains, vehicles (chassis dynamometers), HiL testing, and EOL test systems. In addition, the company delivers automation systems, including the MORPHEE® automation system used by around 12,000 users worldwide, as well as software products such as FLEX-LAB, UniPlot, VirtualDynamics, and xMOD for data management, evaluation, and co-simulation. Target industries include automotive, commercial vehicles, aerospace, rail, marine, energy, and defense. According to the company, around 5,000 test beds are installed worldwide; ENORISE maintains seven subsidiaries on four continents. In June 2024, the Certina Group acquired the FEV Division Software and Testing Solutions, which has since operated under the name ENORISE.

Site
Alsdorf
Processes
Test beds – conventional and HiL solutions, Battery testing (cell, module, and pack test beds), E-drive testing (e-motor, e-axle), Fuel cell and H2 testing (stack, system, H2 combustion engine), ICE testing (engine, powertrain), Vehicle testing (chassis dynamometer), HiL testing (xCAR, vCAP), EOL testing (end-of-line testing)
Materials
Lithium-ion battery cells, Hydrogen, Diesel, Gasoline, Gas, E-fuels
Employees
400
Industries
Automotive, Commercial vehicles, Aerospace, Rail, Shipping/Marine, Energy
  1. 01

    Engineering and specification

  2. 02

    Development of test beds, equipment, and software

  3. 03

    Assembly and commissioning

  4. 04

    Data management and evaluation

  5. 05

    Support, hotline, and training

Test Objects and Energy Types

Li-Ion

Lithium-ion battery cells

Test object for battery test beds (cell, module, pack) and the battery management system T-BMS (up to 72 cells).

H2

Hydrogen

Test medium for fuel cell stack and system test beds as well as H2 combustion engines.

E-Fuels

E-fuels

Testing of fuels as part of combustion analysis with OSIRIS™.

Diesel

Diesel

Test fuel for engine and combustion test beds.

Benzin

Gasoline

Test fuel for engine and combustion test beds.

Gas

Gas

Gaseous fuel for engine and combustion test beds.

Locations

Standort Alsdorf

Alsdorf

DE

Headquarters / ENORISE GmbH Germany

  • DYNACRAFT™ dynamometer
  • DCU3000™ Digital Control Unit
  • DYNABOX™ dynamometer monitoring
  • MIO™ measuring data acquisition
  • OSIRIS™ combustion analysis system
  • OSIRIS™ POWERMETER power meter
  • T-BMS battery management system (up to 72 cells)
  • ASM Box™ OBD signal modulation
  • EPS3000™ accelerator pedal simulation
  • Battery testers
  • Conditioning and measuring units

Royal Oak, MI

USA

Sales ENORISE USA

Windsor, ON

Sales ENORISE Canada

Trappes

ENORISE France

Västra Frölunda

ENORISE Scandinavia (c/o Revisorsringen)

Pune (Talegaon MIDC)

Technical Center ENORISE India

Akishima, Tokyo

ENORISE Japan

Systems and Devices

Test bed with battery management system
Test bed with battery management systemBattery testing · Automotive
OSIRIS™ Combustion Analysis System
OSIRIS™ Combustion Analysis SystemCombustion analysis · Automotive
DCU3000™ Digital Control Unit
DCU3000™ Digital Control UnitTest bed control · Automotive
MIO™ measuring data acquisition system
MIO™ measuring data acquisition systemMeasuring data acquisition · Automotive
DYNABOX™ monitoring system
DYNABOX™ monitoring systemDynamometer monitoring · Automotive
EPS3000™ accelerator pedal simulation
EPS3000™ accelerator pedal simulationTest bed accessories · Automotive
ASM Box™ OBD fault simulation
ASM Box™ OBD fault simulationOBD calibration · Automotive
OSIRIS™ POWERMETER
OSIRIS™ POWERMETERPower measurement · Automotive

Inside the production

Global network of ENORISE locations
Global network of ENORISE locations
FLEX-LAB – test field and data management
FLEX-LAB – test field and data management
UniPlot™ – data evaluation
UniPlot™ – data evaluation
VirtualDynamics™ – powertrain analysis
VirtualDynamics™ – powertrain analysis
xMOD™ – generic HiL system
xMOD™ – generic HiL system
Software training at the ENORISE Training Center
Software training at the ENORISE Training Center

Industries

AutomotiveCommercial vehiclesAerospaceRailShipping/MarineEnergyMotorcycles/ATVOff-HighwayDefense

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Test beds – conventional and HiL solutionsTesting––––Lithium-ion battery cells, Hydrogen, E-fuels, Diesel, Gasoline, Gas
Battery testing (cell, module, and pack test beds)Testing––––Lithium-ion battery cells
E-drive testing (e-motor, e-axle)Testing–––––
Fuel cell and H2 testing (stack, system, H2 combustion engine)Testing––––Hydrogen
ICE testing (engine, powertrain)Testing––––Diesel, Gasoline, Gas, E-fuels, Hydrogen
Vehicle testing (chassis dynamometer)Testing–––––
HiL testing (xCAR, vCAP)Testing–––––
EOL testing (end-of-line testing)Testing–––––
Automation systems for test beds (MORPHEE®)Engineering–––––
Software development (custom software solutions, data management, simulation)Engineering–––––
OBD calibration / PVE verification (ASM Box™)Testing–––––
Battery management / cell monitoring (T-BMS, up to 72 cells)Testing––––Lithium-ion battery cells
Accelerator pedal simulation on the test bed (EPS3000™)Testing–––––
Combustion analysis (OSIRIS™ Combustion Analysis System)Testing––––E-fuels, Hydrogen, Diesel, Gasoline, Gas

11 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Dynamometer (DYNACRAFT™)ENORISE DYNACRAFT™–––Alsdorf, Germany
Digital Control Unit for dynamometers and combustion enginesENORISE DCU3000™–––Alsdorf, Germany
Dynamometer monitoring systemENORISE DYNABOX™–––Alsdorf, Germany
Measuring and acquisition system (measuring data acquisition)ENORISE MIO™–––Alsdorf, Germany
Combustion analysis systemENORISE OSIRIS™–––Alsdorf, Germany
Power meter (wattmeter)ENORISE OSIRIS™ POWERMETER–––Alsdorf, Germany
Battery management system (up to 72 cells)ENORISE T-BMS–––Alsdorf, Germany
Signal modulation system for OBD calibrationENORISE ASM Box™–––Alsdorf, Germany
Accelerator pedal simulation systemENORISE EPS3000™–––Alsdorf, Germany
Battery testerENORISE–––Alsdorf, Germany
Conditioning and measuring unitsENORISE–––Alsdorf, Germany

Additional services

Automation systems (MORPHEE®)Software development (FLEX-LAB, UniPlot, VirtualDynamics, xMOD)Data management for test centersMeasuring and testing equipment (MIO, OSIRIS, DCU3000, DYNABOX, EPS3000, ASM Box, T-BMS)Engineering/support/hotline/software trainingSimulation and co-simulation

Reference customers

Scania Group (reference in the Tech Days article, speaker Erik Backlund)

History

  1. ~1989

    Start of operations (website: for 35 years; LinkedIn: 'for over 40 years')

  2. 2024

    June 2024: Certina Group acquires the FEV Software and Testing Solutions division (FEV STS) and rebrands it as ENORISE

  3. 2026

    Opening of ENORISE Scandinavia with Tech Days in Södertälje

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