Electrostatic powder coating with pretreatment, curing and testing for industry and trades.

EnSa Pulverbeschichtung

GermanyNew on Amplifa

2006Founded

6000 × 1900 × 1700 mm, 180 kgMax. component size

About EnSa Pulverbeschichtung

EnSa Pulverbeschichtung has been active in the field of powder coating since 2006. The company electrostatically coats components and cures the coating in a chamber oven at approx. 180–200 °C. Before coating, thorough pretreatment is carried out by roughening the surface as well as chemical processes such as pickling, degreasing/phosphating, DI rinsing and passivation. Among others, the epoxy powder Black Edge Prime is used as a primer, which offers excellent edge coverage up to corrosion protection class C4 and serves as a cost-effective alternative to KTL (e-coat) coating. Possible component dimensions are 6000 x 1900 x 1700 mm at a weight of up to 180 kg. Customers come from the retail fixture, laboratory construction, mechanical engineering and façade construction sectors. After cooling, the components are inspected and packaged damage-proof.

Site: Germany
Processes: Powder coating (electrostatic, curing in chamber oven at approx. 180-200°C), Chemical pretreatment (pickling / degreasing-phosphating / DI rinsing / passivation), Powder primer with "Black Edge Prime" (epoxy binder, corrosion protection class C4), Powder coating (electrostatic), Chemical pretreatment (pickling, degreasing/phosphating, DI rinsing, passivation), Roughening of the surface, Chamber oven curing (approx. 180–200 °C), Testing/quality control of the coating
Materials: Black Edge Prime (Epoxy Powder), Powder Coating (electrostatic), Chemical Pretreatment
Certificates: Coating quality control, ISO 9001
Founded: 2006
Industries: Retail fixture construction, Laboratory construction, Mechanical engineering, Façade construction

01
Consulting
02
Roughening of the surface
03
Chemical pretreatment (pickling, degreasing/phosphating, DI rinsing,
04
Electrostatic powder application
05
Curing in chamber oven (180–200 °C)
06
Quality inspection
07
Packaging

Materials & Processes

Black Edge Prime (Epoxy Powder)

Epoxy-based powder primer with high edge coverage up to corrosion protection class C4, as an alternative to KTL (e-coat) coating.

PUL

Powder Coating (electrostatic)

Electrostatic application of powder followed by cross-linking in the chamber oven to form a durable decorative surface.

CHEM

Chemical Pretreatment

Pickling, degreasing/phosphating, DI rinsing and passivation for a clean, high-quality surface.

Sites

Gronau

Coating plant

Part weight / size: up to 180 kg; 6000 × 1900 × 1700 mm
Materials: Metal components

Chamber oven (180–200 °C)

Coated Components

**Reference component**Powder coating · Retail fixture/Laboratory construction

Inside the production

Industries

Retail fixture constructionLaboratory constructionMechanical engineeringFaçade construction

Processes & technical limits

Processes	Tolerance	Max. part	Weight	Lot size	Materials
Powder coating (electrostatic, curing in chamber oven at approx. 180-200°C)Surface	–	6000 mm × 1900 mm × 1700 mm	180 kg	–	–
Chemical pretreatment (pickling / degreasing-phosphating / DI rinsing / passivation)Surface	–	–	–	–	–
Powder primer with "Black Edge Prime" (epoxy binder, corrosion protection class C4)Surface	–	6000 mm × 1900 mm × 1700 mm	180 kg	–	–

1 Anlagen & Maschinen

Machine	Manufacturer / model	Quantity	Working area	Year built	Site
Chamber oven	–	–	–	–	–

Additional services

Powder coating (electrostatic)Chemical pretreatment (pickling, degreasing/phosphating, DI rinsing, passivation)Roughening of the surfaceChamber oven curing (approx. 180–200 °C)Testing/quality control of the coatingPackaging for damage-free transportConsulting

Quality

Coatings are regularly subjected to highly demanding tests. After cooling, components are professionally inspected and packaged in compliance with regulations.

Evidence	Gronau
Coating quality control
ISO 9001

History

2006
Commencement of activities in the field of powder coating