Test, measurement and inspection systems, plant engineering and rail vehicles – design, manufacturing and assembly from a single source.
ENSYTEC GmbH
Haltern am See (DE)New on Amplifa
About ENSYTEC
ENSYTEC GmbH is an owner-managed, medium-sized corporate group headquartered in Haltern am See in the northern Ruhr region. The company specialises in test, measurement and inspection systems, engineering services in mechanical and plant engineering, and the development, design and manufacture of rail vehicles. The portfolio includes, among other things, adjustage systems and automated centric inspection lines for round bar stock and tubes, pressure vessels for airbag tests, vibration test rigs for the certification of battery systems, climate chambers as well as auxiliary equipment for ultrasonic testing of wheelsets. The offering is complemented by 3D scanning technology, factory planning, energy consulting as well as maintenance and modernisation of rail vehicles. Manufacturing is predominantly in steel construction; the welding of rail vehicles and components is certified in accordance with EN 15085-2, certification class CL1. Customers include international corporations such as Herrenknecht and H+E Logistik as well as medium-sized companies from industries such as rail vehicle technology, tunnel construction, mining, coking plant technology, crane construction and automotive. From Haltern am See, projects are managed worldwide.
- Site
- Haltern am See
- Processes
- Design and delivery of inspection and adjustage technology (feeding, singulating, conveying,, Guide and transport mechanisms for non-destructive material and surface testing (laser,, Automated centric inspection lines for round bar stock and tubes, Adjustage systems and handling systems for round bar stock and tubes, Quality control; image processing; laser marking; dimensional and geometric measurement, Planning and realisation of customised test, measurement and inspection systems, Pressure vessels for testing airbag gas generators and other pressure generators, Vibration test rigs for the certification of battery systems (e-mobility)
- Materials
- Steel, Liquid steel, Round steel products / bright steel
- Certificates
- EN 15085-2 (certification class CL1), ISO 9001:2015, EN 15085-2 (CL1), ISO 14001 (oriented)
- Founded
- 2010
- Industries
- Rail vehicle technology, Railway industry (manufacturers, suppliers, operators), Heavy industry / steel construction, Coking plant technology, Crane construction, Tunnel construction and mining
- 01
Survey / 3D scanning
- 02
Design and engineering
- 03
Manufacturing and welded construction
- 04
Sub-assembly
- 05
Quality control and inspection
- 06
Commissioning and delivery
Materials & Processes
Steel
Main material for rail vehicles, inspection lines, adjustage systems and plant components in steel construction.
Round steel products / bright steel
Material of the round bar stock and tubes centrically inspected in adjustage systems and inspection lines.
Liquid steel
Transported material of the torpedo ladle cars designed by ENSYTEC in the steel mill environment.
Locations
Haltern am See
DEHeadquarters with design, manufacturing and assembly
- Lot size
- Single-unit production to small series
- Materials
- Steel
- 3D scanner
- Vibration test rig
- Climate chamber
- Pressure vessels for airbag tests (28.3 l, 60 l, 146 l)
Components & Systems
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Design and delivery of inspection and adjustage technology (feeding, singulating, conveying,Inspection | – | – | – | – | Steel |
| Guide and transport mechanisms for non-destructive material and surface testing (laser,Inspection | – | – | – | – | Steel |
| Automated centric inspection lines for round bar stock and tubesInspection | – | – | – | – | Steel |
| Adjustage systems and handling systems for round bar stock and tubesAssembly | – | – | – | – | Steel |
| Quality control; image processing; laser marking; dimensional and geometric measurementInspection | – | – | – | – | – |
| Planning and realisation of customised test, measurement and inspection systemsInspection | – | – | – | – | – |
| Pressure vessels for testing airbag gas generators and other pressure generatorsInspection | – | – | – | – | – |
| Vibration test rigs for the certification of battery systems (e-mobility)Inspection | – | – | – | – | – |
| Climate chamber / vibration test rig (temperature and humidity testing of electronics andInspection | – | – | – | – | – |
| Auxiliary equipment for manual ultrasonic testing of wheelsetsInspection | – | – | – | – | – |
| Custom design of assemblies and plant (mechanical engineering), 3D scanning technology forEngineering | – | – | – | – | – |
| Manufacturing of rail vehicles (single vehicles, small series, locomotives, platform wagons,Assembly | – | – | – | – | Steel |
| Production of components and assemblies for rail vehicles incl. sub-assembly up toAssembly | – | – | – | – | Steel |
| Maintenance, repair and modernisation of rail vehiclesAssembly | – | – | – | – | – |
| Welding of rail vehicles and their components (EN 15085-2 certification class CL1)Joining | – | – | – | – | Steel |
| Factory planning based on a 3D scanner survey; energy consulting for residential andEngineering | – | – | – | – | – |
| Planning and design of tunnel belt and conveying systems / conveyor beltsEngineering | – | – | – | – | – |
| Engineering and manufacturing supervision of torpedo ladle cars (transport wagons for liquid steel)Engineering | – | – | – | – | – |
| Running gear design for airship hangar doors (4 electric motors of 80 hp each, rail construction)Engineering | – | – | – | – | – |
| Automation of complete or partial manufacturing steps; monitoring of industrialEngineering | – | – | – | – | – |
4 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Climate chamber / vibration test rig | – | – | – | – | Haltern am See |
| Pressure vessel for airbag testing | – | – | Volumes: 28.3 l, 60 l, 146 l | – | Haltern am See |
| Vibration test rig | – | – | – | – | Haltern am See |
| 3D scanner | – | – | – | – | Haltern am See |
Additional services
Reference customers
Quality & Certifications
ENSYTEC operates with a quality management manual in accordance with ISO 9001:2015 and seamless quality control across all manufacturing steps. The welding of rail vehicles and components is certified in accordance with EN 15085-2 certification class CL1; quality assurance also includes dimensional and geometric measurement as well as image processing.
| Evidence | Haltern am See |
|---|---|
| ISO 9001:2015 | |
| EN 15085-2 (CL1) | |
| ISO 14001 (oriented) |
History
- 2010
Founded as a small engineering group for customised solutions in mechanical and plant engineering.
- 2023
Planning and design of tunnel belt and conveying systems for H+E Logistik and Herrenknecht.
- 2024
Certification in accordance with EN 15085-2 certification class CL1 for the welding of rail vehicles and components.
- 2025
Additional certification in accordance with ISO 9001:2015.