Test, measurement and inspection systems, engineering services and rail vehicles as tailor-made system solutions
ENSYTEC GmbH
Haltern am See, DE · HeadquartersNew on Amplifa
About ENSYTEC
ENSYTEC GmbH is an owner-managed medium-sized company based in Haltern am See in the northern Ruhr region, specializing in test systems, plant engineering and product development. The company develops and implements custom-specific components, assemblies and systems – from product development and design through to production-ready implementation, assembly and commissioning. The range of services includes test, measurement and inspection systems such as battery test rigs, airbag test systems/firing cannons, adjusters and test lines, engineering services including 3D scanning technology for as-built documentation and reverse engineering, as well as factory planning and energy consulting. In addition, the company develops, designs and manufactures rail vehicles as single vehicles and small series, including special rail vehicles, platform wagons, locomotives, as well as conversion and re-gauging from standard gauge to narrow gauge. Customers include international corporations and medium-sized companies from the rail industry, mechanical and plant engineering, structural steelwork, crane construction, coking technology, mining and handling technology. From Haltern am See, projects are managed worldwide.
- Site
- Haltern am See
- Processes
- Test, measurement and inspection systems (battery test rigs, airbag test systems/firing cannons,, Engineering services / plant engineering (design, development, factory planning, 3D scanning), 3D scanning technology / digital as-built survey (as-built documentation, reverse engineering,, Rail vehicle construction (development, design and manufacture of single vehicles and small series), Assembly of components and commissioning (planning, developing, configuring, designing), Non-destructive material and surface testing (test systems including ultrasonic testing), Engineering services/design, 3D scanning and digital as-built survey
- Materials
- Steel, 3D scanning technology / digital as-built survey, Welding in rail vehicle construction in accordance with EN 15085
- Certificates
- EN 15085-2 classification level CL1, ISO 9001:2015, EN 15085-2 CL1 (rail vehicle construction)
- Industries
- Rail/rail vehicle industry, Mechanical and plant engineering, Structural steelwork, Crane construction, Coking technology, Mining/underground mining
- 01
Method planning and as-built survey (3D scan)
- 02
Design and development (CAD)
- 03
Production planning and factory planning
- 04
Manufacturing and welding in accordance with EN 15085
- 05
Assembly of components up to turnkey system solutions
- 06
Commissioning and testing
- 07
Maintenance and spare parts management
Materials and Processes
Steel
Structural steel for rail vehicle construction, structural steelwork, crane construction and system constructions, welded in accordance with EN 15085-2 CL1.
3D scanning technology / digital as-built survey
Digital capture of existing components, systems and spatial conditions for as-built documentation, reverse engineering, collision checking and digital models.
Welding in rail vehicle construction in accordance with EN 15085
Certified welding of rail vehicles and their components in accordance with EN 15085-2 classification level CL1.
Locations
Haltern am See
DEHeadquarters with design, production hall and assembly
- Lot size
- Single vehicle to small series
- Materials
- Steel
- CAD design
- 3D scanning technology
- Production hall for rail vehicles and systems
- Assembly of components
- Commissioning
Systems and Projects
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Test, measurement and inspection systems (battery test rigs, airbag test systems/firing cannons,Testing | – | – | – | – | – |
| Engineering services / plant engineering (design, development, factory planning, 3D scanning)Engineering | – | – | – | – | – |
| 3D scanning technology / digital as-built survey (as-built documentation, reverse engineering,Engineering | – | – | – | – | – |
| Rail vehicle construction (development, design and manufacture of single vehicles and small series)Joining | – | – | – | Single vehicle – Small series | Steel |
| Assembly of components and commissioning (planning, developing, configuring, designing)Assembly | – | – | – | – | – |
| Non-destructive material and surface testing (test systems including ultrasonic testing)Testing | – | – | – | – | – |
Additional services
Reference customers
Quality and Certifications
ENSYTEC is certified to DIN ISO 9001:2015 and, since 2024, to EN 15085-2 classification level CL1. The quality management system is described in the QM manual in accordance with ISO 9001:2015; responsibility for its implementation lies with the management.
| Evidence | Haltern am See |
|---|---|
| ISO 9001:2015 | |
| EN 15085-2 CL1 (rail vehicle construction) |
Company History
- 2010
Founding of ENSYTEC GmbH with the vision of developing innovative and tailor-made solutions in mechanical and plant engineering
- 2024
Certification to EN 15085-2 classification level CL1 for welding in rail vehicle construction
- 2025
Certification to ISO 9001:2015
- 2026
World premiere of SAMIRA2.0 (shunting assistant) and start of cooperation with GEZ Rail Solutions at InnoTrans