OEM device production and device development for EMS, cosmetic apparatus and smart textile electronics systems
Entwicklung + Produktion HV Plückhahn UG
New on Amplifa
Device development and production from a single source
Entwicklung + Produktion HV Plückhahn UG is a specialized device manufacturer with more than ten years of experience in the development and production of mechatronic devices. The company offers integrated development services from a single source: 3D design, electronics development, simulations (FEM, CFD), Moldflow and warpage analyses for plastic injection molding, reverse engineering, prototype building including 3D printing, as well as technical documentation and zero-series support through to production transfer. Production covers EMS devices, cosmetic apparatus devices, tattoo systems and smart textile electrode systems such as EMS suits and cosmetic electrode textiles — as OEM or white-label products, up to complete sets consisting of box, textile and wiring harness. Alongside its own house brands (Synaps C, MAXSPEED, Vpulse), smaller and medium series are manufactured for third-party brand distribution. The main sales markets are cosmetic apparatus, the fitness market and medical research.
- Processes
- Device development (mechanics, electronics, plastics engineering), 3D design / CAx services, Simulations and calculations (FEM, CFD), Moldflow and warpage analyses for plastic injection molding, Reverse engineering, Prototype building (functional, design and haptic prototypes), 3D printing for prototyping, Electronics development
- Materials
- Device development (mechanics, electronics, plastics engineering), 3D design and CAx services, Simulations and calculations (FEM, CFD), Moldflow and warpage analyses, Reverse engineering, 3D printing for prototyping, Smart textile electronics systems
- Certificates
- QMS with work instructions
- Industries
- Cosmetic apparatus, Fitness market, Medical research, Smart textiles / wearables
- 01
Requirements workshop
- 02
System concept (electronics, textile, mechanics, software)
- 03
Simulations and 3D design
- 04
Prototype building incl. 3D printing
- 05
Field testing
- 06
Certification and documentation
- 07
Zero-series support and production transfer
- 08
Series production in smaller and medium series
Development processes and technologies
Device development (mechanics, electronics, plastics engineering)
Integrated development of mechatronic assemblies from product idea to series maturity.
3D design and CAx services
Creation of 3D models, assemblies and drawing derivations.
Simulations and calculations (FEM, CFD)
Calculation and simulation for validating components and systems.
Moldflow and warpage analyses
Analyses for process reliability in plastic injection molded parts.
Reverse engineering
Replication and further development of existing products.
3D printing for prototyping
Production of functional, design and haptic prototypes.
Smart textile electronics systems
EMS suits, cosmetic electrode textiles and sensor-based wearables as OEM sets.
Products and components
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Device development (mechanics, electronics, plastics engineering)Engineering | – | – | – | – | – |
| 3D design / CAx servicesEngineering | – | – | – | – | – |
| Simulations and calculations (FEM, CFD)Engineering | – | – | – | – | – |
| Moldflow and warpage analyses for plastic injection moldingEngineering | – | – | – | – | Plastic |
| Reverse engineeringEngineering | – | – | – | – | – |
| Prototype building (functional, design and haptic prototypes)Engineering | – | – | – | – | – |
| 3D printing for prototypingAdditive | – | – | – | – | – |
| Electronics developmentEngineering | – | – | – | – | – |
| Zero-series support and production transferEngineering | – | – | – | – | – |
| OEM device production (EMS devices, cosmetic apparatus)Assembly | – | – | – | medium series | – |
| Electronics-textile OEM (textile electrode systems, complete sets box + textile + wiring harness)Assembly | – | – | – | smaller and medium series | – |
| Tattoo cartridges / tattoo systems (OEM)Assembly | – | – | – | – | – |
Additional services
Quality
The company operates a quality management system based on documented work instructions, including software versioning with GitLab and GitFlow, with a four-eyes principle in software development.
| Evidence | Company |
|---|---|
| QMS with work instructions |
History
- ca. 2012
More than ten years of experience as a device manufacturer; website online since August 2012.