Develops and manufactures components for gas engines as well as infrared heaters using plasma coating, laser technology and CNC machining.
ER-System Mechatronic GmbH
5440 Golling an der Salzach, AustriaNew on Amplifa
About ER-System
ER-System Mechatronic GmbH was founded in 2007 by Elias Russegger in Scheffau am Tennengebirge and is now based in Golling an der Salzach. The company develops and manufactures components for gas engines, including the self-developed pre-chamber gas valve and a high-performance spark plug for gas engines in the 0.2–10 MW power range, as well as infrared heaters (ERS Heatscreen). Manufacturing includes CNC turning, conventional turning and milling, CNC laser welding, laser structuring and laser engraving, plasma coating of ceramic and metal layers, and electrochemical deburring (ECM). In addition, CAD design, magnetic field simulation and prototype construction are offered. Research and development are carried out in-house; the laboratory equipment serves quality assurance. The products are aimed at manufacturers and operators of gas engines as well as the heating technology sector and are distributed internationally.
- Site
- Golling an der Salzach
- Processes
- Plasma coating (ceramic and metal layers), ECM electrochemical deburring, Prototype construction, conventional turning and milling, CNC turning, CNC laser welding, CNC laser structuring, CNC laser engraving, Magnetic field simulation
- Materials
- Plasma coating of ceramic and metal layers, CNC laser welding, laser structuring, laser engraving, ECM electrochemical deburring, CNC turning as well as conventional turning and milling, Magnetic field simulation
- Certificates
- ISO 9001
- Founded
- 2007
- Industries
- Gas engine manufacturing, Heating technology
- 01
Research and development
- 02
CAD design
- 03
Prototype construction
- 04
CNC turning, conventional turning and milling
- 05
CNC laser welding
- 06
Plasma coating / laser structuring / laser engraving
- 07
ECM electrochemical deburring
- 08
Quality assurance in the laboratory
- 09
Assembly and delivery
Manufacturing Technologies and Materials
Plasma coating of ceramic and metal layers
Specially developed process, among other things for the production of the ERS Heatscreen infrared heaters.
CNC laser welding, laser structuring, laser engraving
Laser technologies for joining and surface structuring of components.
ECM electrochemical deburring
Surface treatment for burr-free edge formation on precision parts.
CNC turning as well as conventional turning and milling
Machining for prototype construction and series production of engine parts.
Magnetic field simulation
Simulation technology for the design and optimization of components.
Locations
Golling an der Salzach
ATHeadquarters, production, development
- Materials
- Ceramics, metals (plasma coating); metal machining
- CNC lathes
- Laser welding system
- Plasma coating system
- ECM deburring
- Quality assurance laboratory
Components and Products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Plasma coating (ceramic and metal layers)Surface | – | – | – | – | Ceramics, Metals |
| ECM electrochemical deburringSurface | – | – | – | – | – |
| Prototype construction, conventional turning and millingMachining | – | – | – | – | – |
| CNC turningMachining | – | – | – | – | – |
| CNC laser weldingJoining | – | – | – | – | – |
| CNC laser structuringSurface | – | – | – | – | – |
| CNC laser engravingSurface | – | – | – | – | – |
| Magnetic field simulationEngineering | – | – | – | – | – |
| CAD designEngineering | – | – | – | – | – |
| Quality assurance / laboratory testingTesting | – | – | – | – | – |
Additional services
Quality
Quality assurance is carried out in a dedicated laboratory; ISO 9001 is stated on the website.
| Evidence | Golling an der Salzach |
|---|---|
| ISO 9001 |
History
- 2007
Founded by Elias Russegger in Scheffau am Tennengebirge.
- 2008
Start of series production of the first self-developed pre-chamber gas valve for a well-known gas engine manufacturer.
- 2011
Addition of infrared heaters (ERS Heatscreen) to the product range; production using an in-house developed plasma coating process.
- 2014
Development of a high-performance spark plug for gas engines in the 0.2–10 MW power range.
- 2016
Relocation to Golling to increase production capacity.