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Erdmann Gruppe – Fertigung

Manufacture of die-forged parts from 0.1 to 150 kg – from CAD design and toolmaking to CNC machining, heat treatment and painting.

Erdmann Gruppe Logo

Erdmann Unternehmensgruppe (Emil Erdmann GmbH)

Hagen · Wetter (Ruhr) · RüthenNew on Amplifa

About us

Founded in 1919, the Erdmann Unternehmensgruppe combines six specialised operations in Hagen, Wetter (Ruhr) and Rüthen for forged parts, CNC machining, heat treatment and industrial painting. In die forging, components with unit weights from 0.1 to 150 kg and part lengths up to 1200 mm are produced; total forging capacity is 14,400 t per year. The value chain includes CAD/CAM design with forging simulation (SolidWorks, QForm), in-house tool and fixture making, CNC turning and milling with over 40 machines, robotic welding to ISO 3834-2 as well as tempering, annealing, induction hardening and water-based wet painting. Materials processed include structural steel, unalloyed and alloyed steels, stainless steels and AFP steel. The components go to rail technology, mechanical engineering, agricultural machinery, construction machinery, commercial vehicles and special fasteners; all manufacturing takes place in Germany, with delivery throughout Europe.

Site
Hagen
Processes
Die forging, Hot-formed bolts & screws (hot-formed head / upset parts), Press & stamped parts, CNC turning, CNC milling, Cylindrical grinding, Thread rolling, Robotic welding to ISO 3834-2 (EN 15085)
Materials
Structural steel, Unalloyed & alloyed steels, Stainless steels, AFP steel
Certificates
ISO 9001:2015, EN 15085, ISO 3834-2, DB classification Q1 (rail vehicle parts, commodity group 114), DB classification Q1 track material, HPQ manufacturer-related product qualification track material
Founded
1919
Industries
Rail technology/rail transport, General mechanical engineering, Agricultural machinery & equipment, Construction machinery, Commercial vehicles, Special fasteners

Inside the production

Component from the production programme
Component from the production programme
Forged and finished component
Forged and finished component

Industries

Rail technology/rail transportGeneral mechanical engineeringAgricultural machinery & equipmentConstruction machineryCommercial vehiclesSpecial fasteners

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Die forgingForming–1200 mm0.1 kg – 150 kgSmall series – Large seriesStructural steel, Unalloyed & alloyed steels, Stainless steels, AFP steel
Hot-formed bolts & screws (hot-formed head / upset parts)Forming––––Structural steel, Unalloyed & alloyed steels, Stainless steels, AFP steel
Press & stamped partsForming––––Structural steel, Unalloyed & alloyed steels, Stainless steels, AFP steel
CNC turningMachining––––Structural steel, Unalloyed & alloyed steels, Stainless steels, AFP steel
CNC millingMachining––––Structural steel, Unalloyed & alloyed steels, Stainless steels, AFP steel
Cylindrical grindingMachining––––Steel
Thread rollingMachining––––Steel
Robotic welding to ISO 3834-2 (EN 15085)Joining––––Steel
Heat treatment: tempering & annealingHeat treatment––––metallic die-forged parts
Induction hardeningHeat treatment––––Steel
Industrial painting: wet painting & 2K paint systems (water-based)Surface treatment––––metallic components
Tool & fixture making (forging dies)Engineering––––Steel
3D CAD design & forging simulationEngineering–––––
Quality assurance & metrology (3D scanning, CMM, testing laboratory: hardness testing HB/HV/HRC,Testing–––––

11 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Forging lines (hammers)–8––Hagen-Haspe
Press lines–2––Hagen-Haspe
Forging lines (hammers 12.5 t)–2Part lengths up to 1200 mm–Rüthen
CNC & 4-axis machines (milling & turning machines)–23––Hagen
CNC lathes–22––Wetter (Ruhr)
CNC machining centres (milling)–4––Wetter (Ruhr)
High & low temperature furnaces (chamber furnaces with transfer system)––––Rüthen
Welding robots––––Wetter (Ruhr)
3D scanners (optical)Zeiss––––
Coordinate measuring machines (CMM)Mitutoyo3–––
Tactile/optical measuring machinesKeyence XM3–––

Additional services

CAD/CAM design & simulation (SolidWorks, QForm)Tool & fixture makingDie forging (0.1–150 kg)CNC machining (turning & milling)Robotic welding to ISO 3834-2Heat treatment (tempering, annealing, induction hardening)Industrial painting (wet painting, 2K paint systems)Quality assurance & testing laboratory (3D scanning, tensile, notch impact and hardness testing)Press and stamped parts

Reference customers

Deutsche Bahn AG (Q1 supplier qualification)

Company history

  1. 1919

    Founded by master blacksmith Emil Erdmann

  2. 1985

    Acquisition of Volme Schmiede GmbH (forged parts 0.1–10 kg)

  3. 1990

    Takeover of Krimmel (bolts, screws with hot-formed head, turned parts)

  4. 1992

    Takeover of Hammerwerke Haspe (forged parts up to 60 kg, toolmaking)

  5. 2011

    Acquisition of Warsteiner Eisenhammer (large parts up to 150 kg)

  6. 2014

    Foundation of the company's own hardening shop HEG

  7. 2015

    Foundation of the company's own industrial painting shop LEG

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