Industrial assembly, machine relocations, plant relocations and industrial metrology
Erich Czulkowski GmbH
Dommershausen · Düsseldorf · Ellwangen-NeunstadtNew on Amplifa
About Czulkowski Industrial Assembly
Erich Czulkowski GmbH is a service provider specialising in industrial assembly, headquartered in Dommershausen (Rhineland-Palatinate). Its range of services includes machine assembly and heavy-lift assembly, complete relocation of entire plants, in-plant machine transports, technical maintenance, transport & logistics as well as outsourcing. Another pillar is industrial metrology: this includes machine tool inspections according to ISO 230, volumetric inspections with the Etalon LaserTRACER, calibration of machine alignment elements (own Fix Level range) with laser calibration to a tolerance of under 1 mm, CNC coordinate metrology and servicing of manual HAM measuring devices. For use in sensitive areas of the chemical and food industries, the lifting equipment is equipped with emission-free electric drives and non-marking tyres. Customer projects are carried out worldwide; the company is organised as a group with Erich Czulkowski Holding GmbH and the companies Czulkowski Service GmbH and Erich Czulkowski Industriedienstleistungen GmbH.
- Site
- Dommershausen
- Processes
- Machine assembly, Heavy-lift assembly, Technical maintenance, Plant relocation / complete relocation, In-plant machine transports, Transport & logistics, Industrial metrology, Machine geometry inspection according to ISO 230
- Materials
- Machine Assembly, Plant Relocation, Technical Maintenance, Machine Geometry Inspection (ISO 230), Volumetric Inspection (LaserTRACER), Calibration of Machine Alignment Elements
- Certificates
- Certifications
- Industries
- Chemical industry, Food industry, Mechanical engineering, general industry, general industry (industrial assembly)
- 01
Planning of assembly or relocation
- 02
Transport & logistics
- 03
In-plant machine transport / positioning
- 04
Machine assembly & erection
- 05
Calibration of machine alignment elements
- 06
Commissioning
- 07
Industrial metrology & inspection
- 08
Documentation & technical maintenance
Services & Processes
Machine Assembly
Erection and installation of machines and systems including heavy-lift assembly.
Plant Relocation
Complete relocation of plants as well as relocation of individual systems to other sites.
Technical Maintenance
Forward-looking maintenance to increase operational reliability.
Machine Geometry Inspection (ISO 230)
Testing of machine geometry according to international standards using laser interferometers.
Volumetric Inspection (LaserTRACER)
Measurement of volumetric deviations in the working space with the Etalon LaserTRACER incl. documentation and correction values.
Calibration of Machine Alignment Elements
Precise laser alignment of alignment elements with tolerances under 1 mm, incl. FIXLEVEL own range.
Locations
Dommershausen
DEHeadquarters (Erich Czulkowski GmbH, Czulkowski Service GmbH)
- Part weight / size
- Air casters up to 72 t; lifting gantry up to 300 t
- Lot size
- Individual projects to complete plant relocations
- Materials
- Industrial assembly, metrology, transport
- Electric industrial forklifts up to 22 t
- Telescopic handlers up to 11 m / 18.7 t
- Pick & Carry crane (electric) up to 35 t
- Mobile lifting gantry up to 300 t
- Air-caster system up to 72 t
- ROBOT transport vehicle 20–60 t
- Merlo Roto 60.24
- Project containers (mobile workshop)
- Trucks with lowbed/low-loader trailers
- Mobile laser tracker
- Laser interferometer
- Etalon LaserTRACER
Düsseldorf
DELocation (Erich Czulkowski Industriedienstleistungen GmbH)
Ellwangen-Neunstadt
DELocation (Erich Czulkowski Holding GmbH)
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Machine assemblyAssembly | – | – | – | – | – |
| Heavy-lift assemblyAssembly | – | – | – | – | – |
| Technical maintenanceAssembly | – | – | – | – | – |
| Plant relocation / complete relocationAssembly | – | – | – | – | – |
| In-plant machine transportsAssembly | – | – | – | – | – |
| Transport & logisticsAssembly | – | – | 72 tonnes (air-caster system) | – | – |
| Industrial metrologyTesting | Laser calibration with tolerances under 1 mm | – | – | – | – |
| Machine geometry inspection according to ISO 230Testing | – | – | – | – | – |
| Volumetric inspection with LaserTRACER (Etalon)Testing | – | – | – | – | – |
| Calibration of machine alignment elements (incl. FIXLEVEL)Assembly | under 1 mm (laser calibration) | – | – | – | – |
| CNC metrology (coordinate metrology)Testing | – | – | – | – | – |
| Servicing of manual HAM measuring devices (horizontal arm metrology)Testing | – | – | – | – | – |
| Clamping plates and test rig fieldsTesting | – | – | – | – | – |
| OutsourcingAssembly | – | – | – | – | – |
12 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Electric industrial forklifts | – | – | – | – | Dommershausen |
| Telescopic handler | – | – | Boom length up to 11 m, lifting capacity 18.7 t | – | Dommershausen |
| Pick & Carry crane (electric) | – | – | Reach up to 13.50 m, lifting height up to 12 m | – | Dommershausen |
| Mobile lifting gantry | – | – | Lifting height 8,380 mm, lifting capacity up to 300 t | – | Dommershausen |
| Air-caster system | – | – | Load up to 72 t | – | Dommershausen |
| ROBOT transport vehicle (remote-controlled transporter) | – | – | Loads 20–60 t | – | Dommershausen |
| Telescopic handler / mobile crane / aerial work platform | Merlo Roto 60.24 | – | Load capacity 6 t, working height 24 m | – | Dommershausen |
| Project container (mobile workshop) | – | – | – | – | Dommershausen |
| Trucks with lowbed/semi-lowbed/standard trailers (Edscha tarpaulin) | – | – | max. rear portal width 4.30 m, max. loading height 3.65 m | – | Dommershausen |
| Mobile laser tracker (3D laser measurement technology) | – | – | – | 2019 | Dommershausen |
| Laser interferometer | – | – | – | – | Dommershausen |
| LaserTRACER (volumetric metrology) | Etalon LaserTRACER | – | – | – | Dommershausen |
Additional services
Quality & Metrology
The metrology equipment includes laser interferometers, a mobile laser tracker and the Etalon LaserTRACER; machine geometry inspections are carried out according to ISO 230 including detailed documentation with evaluation and correction values.
| Evidence | Dommershausen |
|---|---|
| Certifications |
History
- 2019
Opening of the Ellwangen location (April 2019).
- 2019
Use of mobile laser trackers (3D laser technology) for industrial measurements (September 2019).
- 2019
Use of electric lifting cranes for machine relocations (July 2019).