Design, manufacture and assembly of stainless steel products: tanks, pumps, agitators and separators for agriculture, biogas, industry and wastewater.
Erich Stallkamp ESTA GmbH
Dinklage (In der Bahler Heide 4, Industrial Estate West)New on Amplifa
About Stallkamp
Erich Stallkamp ESTA GmbH, based in Dinklage (Lower Saxony), is a specialist in the design, manufacture and assembly of stainless steel products. The portfolio includes stainless steel tanks such as slurry silos, biogas digesters, digestate storage tanks, wastewater tanks, sludge storage tanks and clarification basins, as well as a broad pump range (submersible motor pumps, long-shaft pumps, rotary lobe pumps and eccentric screw pumps), submersible motor agitators and press screw separators. Products are made predominantly from stainless steel V2A (1.4301) and V4A (1.4404); agitator motor housings are deep-drawn using an in-house press. Customers come from agriculture, the biogas sector, the food industry, and municipal and industrial wastewater management. From the original two employees at the founding in 1973, the company has grown to around 200; according to its own statement, its products are used worldwide.
- Site
- Dinklage
- Processes
- Design, manufacture and assembly of stainless steel products (tanks, pumps, agitators,, Manufacture of stainless steel tanks (slurry tanks, slurry silo, biogas digester, digestate storage,, Manufacture of pumps (submersible motor pump, rotary lobe pump, eccentric screw pump, long-shaft, Manufacture of submersible motor agitators (TMR series, large-blade agitator GFR), Manufacture of press screw separators (PSS/PSG series, SepaLift), Deep drawing of motor housings (with the Stallkamp press), Design, Manufacturing
- Materials
- Stainless steel V4A, Stainless steel V2A, GG (cast iron/material GG), Tungsten carbide (wear protection on impeller), Polyurethane (cable outer sheathing), FEP (inner cable sheathing), galvanized steel (suction cover), Cast iron
- Founded
- 1973
- Employees
- ca. 200
- Industries
- Agriculture, Biogas, Industrial and process wastewater, Municipal wastewater plants, Food industry, Industrial/process wastewater
- 01
Design
- 02
Deep drawing of motor housings
- 03
Manufacturing (stainless steel sheet-metal/welding production)
- 04
Assembly
- 05
Consulting and support via specialist partner/dealer network
Materials & Processes
Stainless steel V4A
For all-stainless-steel agitators (TMR 3i) and products for aggressive media with pH 5.3–8.1.
Stainless steel V2A
For slide guides, cable clamps, pump motor housings and tanks.
Cast iron
Gear housings and motor covers coated with a two-component synthetic paint.
Tungsten carbide
Wear protection on impellers and tearing devices of pumps.
Galvanized steel
Suction covers with tearing edges and winding protection.
Polyurethane / FEP
Outer and inner sheathing of the special electric cables with moisture protection.
Sites
Dinklage
DEHeadquarters with design, manufacturing and assembly
- Materials
- Stainless steel 1.4301, 1.4404, GG
- Stallkamp press (deep drawing of motor housings)
Products & Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Design, manufacture and assembly of stainless steel products (tanks, pumps, agitators,Joining | – | – | – | – | Stainless steel |
| Manufacture of stainless steel tanks (slurry tanks, slurry silo, biogas digester, digestate storage,Assembly | – | – | – | – | Stainless steel |
| Manufacture of pumps (submersible motor pump, rotary lobe pump, eccentric screw pump, long-shaftAssembly | – | – | – | – | Stainless steel V2A 1.4301, GG (cast iron) |
| Manufacture of submersible motor agitators (TMR series, large-blade agitator GFR)Assembly | – | – | – | – | Stainless steel V4A 1.4404, Stainless steel V2A 1.4301, GG (cast iron) |
| Manufacture of press screw separators (PSS/PSG series, SepaLift)Assembly | – | – | – | – | Stainless steel |
| Deep drawing of motor housings (with the Stallkamp press)Forming | – | – | – | – | Stainless steel V4A 1.4404 |
21 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Press (for deep drawing of motor housings) | Stallkamp Stallkamp press | – | – | – | Dinklage |
| Press screw separator PSS 2.2-400 | Stallkamp PSS 2.2-400 | – | Gear motor 2.2 kW, speed 50 rpm, slit screen basket Ø 150 mm, L = 400 mm, throughput 2–12 m³/h | – | – |
| Press screw separator PSS 4/5.5-550 | Stallkamp PSS 4/5.5-550 | – | – | – | – |
| Press screw separator PSG 4/5.5-600 | Stallkamp PSG 4/5.5-600 | – | – | – | – |
| Press screw separator PSG 5.5-750 | Stallkamp PSG 5.5-750 | – | – | – | – |
| Submersible motor agitator TMR 3 | Stallkamp TMR 3 | – | Immersion depth max. 10 m, propeller 373 rpm | – | – |
| Submersible motor agitator TMR 3D | Stallkamp TMR 3D | – | Propeller 273 rpm, 3-blade | – | – |
| Submersible motor agitator TMR 3DBL | Stallkamp TMR 3DBL | – | Propeller 273 rpm, 2-blade | – | – |
| Submersible motor agitator TMR 3DL | Stallkamp TMR 3DL | – | Propeller 273 rpm, 2-blade, immersion depth max. 10 m | – | – |
| Submersible motor agitator in circulation frame TMR Z / TMR 3DZ | Stallkamp TMR 3Z / TMR 3DZ | – | – | – | – |
| All-stainless-steel submersible motor agitator TMR 3i | Stallkamp TMR 3i 220 | – | 22 kW, agitator blade Ø 700 mm, propeller 373 rpm | – | – |
| Submersible motor agitator TMR 3M | Stallkamp TMR 3M | – | 11 kW, propeller Ø 1 m in stainless steel, 128 rpm (reference Badbergen) | – | Badbergen |
| Large-blade agitator GFR | Stallkamp GFR | – | – | – | – |
| Submersible motor pump TMP 3 | Stallkamp TMP 3 | – | Motors 4.0–22.0 kW, conveyed medium up to 50 °C | – | – |
| Submersible motor high-pressure pump | Stallkamp TMHP | – | – | – | – |
| Long-shaft centrifugal pump | Stallkamp LKP | – | – | – | – |
| Long-shaft high-pressure pump | Stallkamp LHP | – | – | – | – |
| Rotary lobe pump | Stallkamp DKP | – | – | – | – |
| Horizontal eccentric screw pump | Stallkamp HEX | – | – | – | – |
| High-pressure centrifugal pump (feeding pump) | Stallkamp HKP | – | – | – | – |
| Cutting filter (foreign matter separator) | Stallkamp SF | – | – | – | – |
Additional services
Reference customers
History
- 1973
Founded by Erich Stallkamp after completing his mechanical engineering studies; started with drive systems for feeding, slurry removal and egg collection systems.
Growth from initially two to around 200 employees; product range extended to slurry technology, biogas components and wastewater products.