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Erlenbacher Schiffswerft – Fertigung

Shipyard for the construction, repair and conversion of seagoing and inland vessels up to 135 m in length, made of steel.

Erlenbacher Schiffswerft Logo

Erlenbacher Schiffswerft Maschinen- und Stahlbau GmbH

Erlenbach am MainNew on Amplifa

1668Shipyard history since
more than 30Employees
50,000 m² / 498 m waterfrontCompany premises
135 mMax. vessel length
more than 1,100 ships builtSince foundation

About Erlenbacher Schiffswerft

Erlenbacher Schiffswerft Maschinen- und Stahlbau GmbH specialises in the construction, repair, conversion and maintenance of seagoing and inland vessels. On a 50,000 m² site with 498 metres of waterfront on the Main river, motor vessels, push barges and river cruise ships with lengths of up to 135 metres are built – in block construction from prefabricated steel sections with unit weights of up to 30 tonnes. Construction steel is the main material processed, with stainless steel also used for exhaust components; cutting of steel plates is fully automated. The shipyard has two slipway facilities with lengths of 110 and 135 metres as well as three gantry cranes each with a 30-tonne lifting capacity. Since its foundation, more than 1,100 ships have been built and almost 7,200 ships have been repaired, maintained and overhauled. The company, with more than 30 employees, is part of the Felbermayr Group; the ships are in service from Germany to the Middle East.

Site
Erlenbach am Main
Processes
Construction of seagoing and inland vessels (block construction), Flame cutting of steel plates (hull shell development, flame cuts), Welding work / steel and welding work (tacking, joining of sections), Manufacture of sections/volume parts (block construction), Repair of vessels (deck renewals, hull renewals, hull repairs), Propeller repairs / propeller replacement, Conversions such as re-engining / engine replacement, Gearbox replacement
Materials
Construction steel, Stainless steel, Steel
Certificates
ISO 9001
Founded
1668 (ship
Employees
more than 30
Industries
Inland shipping, Freight transport on inland waterways, River cruising, Hydraulic engineering
  1. 01

    Consulting, planning and construction (preliminary design, rough calculation,

  2. 02

    Fully automated cutting of steel plates (flame cuts)

  3. 03

    Manufacture of sections/volume parts in block construction

  4. 04

    Welding and tacking of the sections

  5. 05

    Assembly on the slipway

  6. 06

    Installation and fitting (machinery, electronic systems)

  7. 07

    Quality inspection

  8. 08

    Launching, commissioning and trial run

  9. 09

    Repair, conversion and maintenance

Materials and processes

Baustahl

Construction steel

Predominant material for hulls, double bottoms and sections in shipbuilding.

Edelstahl

Stainless steel

Used occasionally for exhaust components.

Location

Standort Erlenbach am Main

Erlenbach am Main

DE

Shipyard: shipbuilding, repair, conversion and maintenance (headquarters)

Part weight / size
Section weight up to 30 t; repaired vessels over 700 t
Lot size
Single-unit/new build (e.g. hull number 1,189, completion 2026)
Materials
Construction steel, stainless steel
  • 2 slipway facilities (110 m and 135 m), 4 slipway berths
  • 3 gantry cranes with a 30 t lifting capacity each
  • Fully automated cutting machine for steel plates
  • Slipway trolleys (railway wagons)
  • Hydraulic pumps for lifting the ships
  • Fitter's hall, shipbuilding hall, welding hall

Components and services

Automatically cut steel plates for shipbuilding
Automatically cut steel plates for shipbuildingFlame cutting · Shipbuilding
Hull welding work on a vessel on the slipway
Hull welding work on a vessel on the slipwayWelding · Repair
Inland vessels at the shipyard
Inland vessels at the shipyardShipbuilding/repair · Inland shipping

Inside the production

30-tonne gantry crane on the shipyard premises
30-tonne gantry crane on the shipyard premises
Aerial view of the shipyard site with several inland vessels
Aerial view of the shipyard site with several inland vessels
Vessel under repair at the shipyard
Vessel under repair at the shipyard
Historical watercolour drawing of a ship at the shipyard
Historical watercolour drawing of a ship at the shipyard
Shipyard premises on the banks of the Main
Shipyard premises on the banks of the Main

Industries

Inland shippingFreight transport on inland waterwaysRiver cruisingHydraulic engineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Construction of seagoing and inland vessels (block construction)Assembly–135 m––Construction steel, Stainless steel
Flame cutting of steel plates (hull shell development, flame cuts)Machining––––Construction steel
Welding work / steel and welding work (tacking, joining of sections)Joining––––Construction steel, Stainless steel
Manufacture of sections/volume parts (block construction)Assembly––30 tonnes–Construction steel
Repair of vessels (deck renewals, hull renewals, hull repairs)Assembly–135 m700 tonnes–Steel
Propeller repairs / propeller replacementAssembly–––––
Conversions such as re-engining / engine replacementAssembly–135 m–––
Gearbox replacementAssembly–––––
Installation of new fuel tanksAssembly–––––
Vessel lengtheningAssembly–––––
Deck renewalsAssembly–––––
Construction of rudder bladesManufacturing–––––
Installation and fitting (including electronic systems, machinery)Assembly–––––
Maintenance and upkeep of vesselsAssembly–135 m–––
Planning and construction of vessels (preliminary design, rough calculation, steel plans)Engineering–135 m––Construction steel
Hauling out and servicing of vessels on the slipway (transferring onto slipway trolleys, hydraulicAssembly–135 m–––
Quality inspections before launching (seaworthiness, floating position, safety)Testing–––––

5 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Gantry crane–3Lifting capacity 30 tonnes each–Erlenbach am Main
Slipway–2135 m and 110 m, 4 slipway berths, tracks down to 40 m below water level–Erlenbach am Main
Slipway trolleys (railway wagons)––––Erlenbach am Main
Machine (fully automated cutting of parts from steel plates)––––Erlenbach am Main
Hydraulic pumps (for lifting the vessel)––––Erlenbach am Main

Additional services

Shipbuilding (seagoing and inland vessels up to 135 m in length)Repair (deck renewal, hull renewal, propeller replacement)Conversion (re-engining, engine replacement, gearbox replacement, vessel lengthening)Maintenance and upkeepConstruction of rudder bladesInstallation and fittingSteel and welding workConsulting/planning and construction

Quality

Before launching, every vessel undergoes quality inspections covering seaworthiness, floating position, performance and safety. After slipping, commissioning follows, along with a stationary test at the outfitting quay and a trial run.

EvidenceErlenbach am Main
ISO 9001

History

  1. 1668

    Origin of the shipyard history; the company's history spans from 1668 to the present.

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