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ERO – Fertigung

Plants for electroplating, surface treatment, water and exhaust air technology – planning, manufacturing and installation from a single source

ER

ERO GmbH Anlagenbau

Herrnhut (02747), SaxonyNew on Amplifa

30+Employees
290+Completed projects
220+Customers
HR B 28184, Amtsgericht DresdenCommercial register
GmbH, Managing Director Uwe DemuthLegal form

System provider for surface technology

ERO GmbH Anlagenbau is a system provider for surface technology plants and components based in Herrnhut, Saxony. Its product range includes electroplating plants as manual plants, mechanized plants and automatic lines (rail and overhead conveyor constructions), plastic electroplating plants for ABS plastics, electroless nickel plants including internal and selective nickel plating, anodizing/hard anodizing plants, blackening and phosphating plants, pickling and degreasing plants, KTL (cathodic dip painting) plants as well as spray and pre-treatment plants. In addition, the company supplies water treatment (eroIAKA, eroSOND), wastewater treatment (eroCLEAN) and air supply/exhaust systems made of flame-retardant polypropylene. Plants are automated with the company's own control and visualization systems (eroGAL, eroFLEX, eroTAKT, eroVIS-ProX) as well as the production planning system eroPPS. The team comprises engineers in mechanical engineering, electrical engineering, water management, environmental protection and computer science, as well as mechanics, plastics technicians, electronics technicians and electricians; a laboratory and pilot plant serve process development. In addition to turnkey plants including the industrial building, support with BImSchG permitting, financing, service, remote maintenance and workpiece carrier design are offered. Customers come from electroplating, automotive supply, and the beverage and plastics industries.

Site
Herrnhut
Processes
Electroplating plant engineering (electroplating plants, electroplating automatic lines, manual and, Immersion plants (rail and overhead conveyor constructions, barrel or rack plants), Plastic electroplating plants (pickling, copper-nickel-chromium coating of ABS plastics), Electroless nickel plants (electroless nickel plating, internal nickel plating, selective nickel, Anodizing plants/anodizing lines (anodizing, hard anodizing of aluminum, chemical brightening,, Pickling plants / degreasing plants / pickling passivation / WBK plants, KTL plants (cathodic dip painting), Spray plants (throughput/multi-chamber plants, pre-treatment plant with movable spray booth
Materials
ABS, Aluminum, Steel, Galvanized steel, Stainless steel, Flame-retardant polypropylene (PPs), ABS plastic, Flame-retardant polypropylene
Certificates
Certified specialist operation in accordance with WHG, ISO 9001
Employees
30+
Industries
Surface technology, Electroplating, Automotive suppliers, Beverage industry, Plastic electroplating, Automotive industry (suppliers)
  1. 01

    Planning and CAD design

  2. 02

    Manufacturing of tanks, apparatuses, workpiece carriers and components

  3. 03

    Electrical engineering and plant control systems

  4. 04

    On-site installation

  5. 05

    Commissioning, service and remote maintenance/e-remote diagnostics

Materials and processes

ABS

ABS plastic

Base material for plastic electroplating plants with pickling and copper-nickel-chromium coating.

PPs

Flame-retardant polypropylene

Material for exhaust air ducting, exhaust air scrubbers and heat exchangers for aggressive exhaust air.

St

Steel

Plastic for tank construction and structural work; galvanized steel as a pre-treatment material in spray plants.

V2A

Stainless steel

Material for apparatus construction and as a pre-treatment base material in spray plants.

Al

Aluminum

Base material for anodizing/hard anodizing plants including chemical brightening and dyeing.

NiP

Electroless nickel

Electroless nickel plating on metallic and non-metallic base materials for corrosion and wear protection.

KTL

Cathodic dip painting

Process for maximum corrosion resistance with ultrafiltration and a sealing water system.

Eloxal

Anodizing / hard anodizing

Electrolytic oxidation of aluminum for enhanced corrosion protection and hardening.

Brün

Blackening

Immersion plant for barrel and rack goods.

Phos

Phosphating

Pre-treatment process in the plant engineering product range.

WBK

Pickling / degreasing / pickling passivation

Enclosed immersion plants, among others for automotive industry suppliers.

Locations

Herrnhut, Zur Bleiche 3

DE

Headquarters with planning, manufacturing, installation, laboratory and pilot plant

Materials
Steel, stainless steel, plastic (PP)
  • CAD planning department
  • Mechanical manufacturing
  • Plastics fabrication
  • Electrical engineering
  • Laboratory and pilot plant
  • Service with remote maintenance and remote diagnostics

Industries

Surface technologyElectroplatingAutomotive suppliersBeverage industryPlastic electroplatingAutomotive industry (suppliers)Plastics industry (plastic electroplating)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Electroplating plant engineering (electroplating plants, electroplating automatic lines, manual andSurface–––––
Immersion plants (rail and overhead conveyor constructions, barrel or rack plants)Surface–––––
Plastic electroplating plants (pickling, copper-nickel-chromium coating of ABS plastics)Surface––––ABS plastic
Electroless nickel plants (electroless nickel plating, internal nickel plating, selective nickelSurface––––metallic base materials, non-metallic base materials
Anodizing plants/anodizing lines (anodizing, hard anodizing of aluminum, chemical brightening,Surface––––Aluminum
Pickling plants / degreasing plants / pickling passivation / WBK plantsSurface–––––
KTL plants (cathodic dip painting)Surface–––––
Spray plants (throughput/multi-chamber plants, pre-treatment plant with movable spray boothSurface––––Steel, galvanized steel, Aluminum, Stainless steel
Blackening plants (immersion plant for barrel and rack goods)Surface–––––
Phosphating plantsSurface–––––
Wastewater treatment plants eroCLEAN (chromium reduction, cyanide oxidation, complex decomposition,Engineering–––––
Water treatment plants (eroIAKA ion-exchange circulation systems, full demineralization, eroSOND)Engineering–––––
Air supply and exhaust systems (exhaust air scrubbers, gas scrubbers, droplet separators, heatEngineering––––Polypropylene (PPs, flame-retardant)
Plant control and visualization (eroVIS-x, eroVIS-ProX, eroDAT, transfer car controlsEngineering–––––
Production planning system eroPPS (software for plant operators)Engineering–––––
Planning, design, manufacturing and installation of plants as well as turnkey industrial buildings,Engineering–––––
Manufacturing of tanks, apparatuses, workpiece carriers and components (by mechanics andAssembly–––––

Additional services

Planning and design with CADManufacturingInstallationServiceLaboratory and pilot plantSupport with permitting procedures under BImSchG (Federal Immission Control Act)Assistance with financing optionsTurnkey industrial buildingsPlant control systems (eroGAL, eroFLEX, eroTAKT)Plant visualization (eroVIS-ProX)Production planning system (eroPPS)Remote maintenance and remote diagnosticsWorkpiece carrier design

Quality assurance

The plants run fully automatically with parameterization, batch logging including bath analysis values, current/voltage recording per batch, as well as remote maintenance and remote diagnostics. A certified specialist operation in accordance with WHG (German Water Resources Act; facilities for handling water-polluting substances) is documented.

EvidenceHerrnhut
Certified specialist operation in accordance with WHG
ISO 9001

History

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