Smart Factory Integrator: mobile robotics, software and automation for autonomous production
ERT Solutions GmbH
Hünfeld · Wutha-Farnroda · Le Landeron · Mundelein (IL)New on Amplifa
About ERT Solutions
ERT Solutions GmbH, headquartered in Hünfeld, is a solution provider for mobile robotics, software and automation in production. The company automates the last mile of manufacturing: mobile manipulators (mobERT®) perform autonomous material transport and machine tending (loading and unloading of machines), while the software ERTmiral® centrally orchestrates fleets, orders and machines. The portfolio also includes the two-armed humanoid robot NEXTAGE, the storage and handover station SmartShelf, robot vision sensors (VISIONSCANNER4), automated laser marking cells (SINA), palletizers, roll seaming systems and automated packaging systems. Prior to implementation, Virtual Engineering delivers material flow simulation, 3D layout planning and virtual commissioning; the Safety Engineering department covers risk assessment and CE conformity. ERT Solutions is part of Rollomatic Group SA, supplies customers worldwide and serves industries such as medical technology, pharmaceuticals, automotive, electronics and mechanical engineering.
- Site
- Hünfeld
- Processes
- Machine Tending (autonomous machine loading with mobile manipulators), Laser Marking (SINA automated laser marking cell), Roll Seaming (seaming of sheet metal parts), Automated packaging system, Smart Factory Integration, Mobile Robotics (mobERT®), Fleet and Order Management (ERTmiral®), Virtual Engineering (material flow simulation, 3D layout, virtual commissioning)
- Materials
- Carbide, Laser Marking, Robot Vision / Triangulation Sensor, Fleet Orchestration (ERTmiral®), Mobile Manipulators (mobERT®)
- Industries
- Medical Technology, Pharmaceuticals & Life Science, Automotive, Electronics & Semiconductors, Mechanical Engineering / General Manufacturing, Consumer Goods
- 01
Virtual Engineering (3D scan, material flow simulation, 3D layout)
- 02
System selection and configuration (mobERT®, SmartShelf, ERTmiral®)
- 03
Safety Engineering and CE conformity
- 04
On-site integration and commissioning
- 05
Remote support and on-site service
- 06
Training and continued operation
Technologies & Processes
Laser Marking
Automated laser marking cell for part marking, among others in the reference Eskenazi SA for laser engraving in 24/7 operation.
Robot Vision / Triangulation Sensor
VISIONSCANNER4 sensors provide 3D correction data for adaptive robot guidance and quality inspection with ±0.1 mm accuracy.
Fleet Orchestration (ERTmiral®)
VDA 5050-capable software for cross-manufacturer control of AMR fleets, machines and handover stations.
Mobile Manipulators (mobERT®)
Autonomous mobile robots with cobot arm for material transport and machine tending with payloads up to 650 kg.
Locations
Hünfeld
DEHeadquarters, development and sales; warehouse/inbound at Zum Wolfsgraben 11
- mobERT® mobile manipulators (M5S–M30L, C90)
- ERTmiral® fleet and order manager
- VISIONSCANNER4
- SmartShelf
- NEXTAGE (Kawada Robotics)
- SINA laser marking cell
- Blank Feeder
- Roll seaming systems
Wutha-Farnroda
DEBranch office (Am Herrenstück 33)
Le Landeron
CHERT Solutions SA location
Mundelein (IL)
USERT Solutions Inc location
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Assembly | – | – | – | – | – |
| Machine Tending (autonomous machine loading with mobile manipulators)Assembly | – | – | – | – | – |
| Laser Marking (SINA automated laser marking cell)Surface | – | – | – | – | – |
| Roll Seaming (seaming of sheet metal parts)Forming | – | – | – | – | Sheet metal parts |
| Automated packaging systemAssembly | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Inspection | ±0.1 mm | – | – | – | – |
| Assembly | ±30 μm (repeatability) | – | 3 kg per arm | – | – |
18 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Mobile Manipulator (Mobile Robotics) | ERT Solutions mobERT-M5S | – | max. cobot payload 5 kg, max. transport load 24 kg, speed 1.35 m/s | – | – |
| Mobile Manipulator (Mobile Robotics) | ERT Solutions mobERT-M7S | – | max. cobot payload 7 kg, max. transport load 24 kg, 1.35 m/s | – | – |
| Mobile Manipulator (Mobile Robotics) | ERT Solutions mobERT-M12M | – | max. cobot payload 12 kg, max. transport load 108 kg, 1.2 m/s | – | – |
| Mobile Manipulator (Mobile Robotics) | ERT Solutions mobERT-M14M | – | max. cobot payload 14 kg, max. transport load 108 kg, 1.2 m/s | – | – |
| Mobile Manipulator (Mobile Robotics) | ERT Solutions mobERT-M20M | – | max. cobot payload 20 kg, max. transport load 108 kg, 1.2 m/s | – | – |
| Mobile Manipulator (Mobile Robotics) | ERT Solutions mobERT-M20L | – | max. cobot payload 20 kg, max. transport load 399 kg, 2.2 m/s | – | – |
| Mobile Manipulator (Mobile Robotics) | ERT Solutions mobERT-M25L | – | max. cobot payload 25 kg, max. transport load 399 kg, 2.2 m/s | – | – |
| Mobile Manipulator (Mobile Robotics) | ERT Solutions mobERT-M30L | – | max. cobot payload 30 kg, max. transport load 399 kg, 2.2 m/s | – | – |
| Mobile Manipulator with conveyor unit (C series) | ERT Solutions mobERT-C90 | – | max. transport load 30 kg, 1.35 m/s | – | – |
| Humanoid two-armed industrial robot | Kawada Robotics Corporation, Japan NEXTAGE | – | – | – | – |
| Triangulation sensor (Robot Vision) | AI (brand of ERT Solutions) VISIONSCANNER4 VS4-45(B) | – | measuring distance 53 mm, measuring range 40-50 mm, up to 1000 Hz, ±0.1 mm | – | – |
| Triangulation sensor (Robot Vision) | AI (brand of ERT Solutions) VISIONSCANNER4 VS4-85(B) | – | measuring distance 70 mm, measuring range 60-85 mm, up to 1000 Hz | – | – |
| Triangulation sensor (Robot Vision) | AI (brand of ERT Solutions) VISIONSCANNER4 VS4-240(B) | – | measuring distance 83 mm, measuring range 92-215 mm, up to 1000 Hz | – | – |
| Automated laser marking cell | ERT Solutions SINA | – | – | – | – |
| Autonomous palletizer | ERT Solutions Blank Feeder | – | – | – | – |
| Modular storage and handover station | ERT Solutions SmartShelf | – | storage slots for KLT containers, pallets and custom parts | – | – |
| Roll seaming system | ERT Solutions Rollfalzen | – | – | – | – |
| Fleet and order manager (software) | ERT Solutions ERTmiral | – | VDA 5050-capable, central orchestration of mobile robots and machines | – | – |
Additional services
Reference customers
History
Over 15 years of experience in robotics and automation solutions
Affiliation with Rollomatic Group SA; customer references include B. Braun, SECO, FRAISA, Eskenazi SA, Waeber HMS