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ERTL Automation – Fertigung

Automation systems, conveyor technology and casting technology for die casting, special machinery construction with in-house design, manufacturing and control cabinet construction

ERTL Automation Logo

ERTL Automation GmbH & Co. KG

Budapester Straße 5, 94315 Straubing · Hafen-Sand industrial areaNew on Amplifa

1994Founded
Straubing, Hafen-SandLocation with 2 production halls
R. Weiss GroupAffiliated since 2012
EN 1090-2 EXC3Welding certification for steel structures

About ERTL Automation

ERTL Automation from Straubing has been a specialist in mechanical engineering and automation technology since 1994, realizing complex systems for various industries, in particular the automotive, foundry and ceramics industries. The range of services covers mechanical and electrical design, software development with PLC and robot programming, special machinery construction, conveyor technology (chain conveyor systems, SKID conveyor systems) as well as casting technology with automated light-metal die-casting casting cells and spray cooling booths. With a high level of in-house manufacturing depth, machine parts and assemblies for machines and production systems are produced, including welded steel structures up to execution class EXC3 according to EN 1090-2. In addition, control cabinet construction, DMC laser marking of cast parts, commissioning of systems, on-site assembly and service as well as modernization of existing systems are offered. The company has been part of the R. Weiss Group since 2012 and manufactures in the Hafen-Sand industrial area in Straubing with an office building and two production halls.

Site
Straubing
Processes
Light-metal die-casting casting cell, DMC laser marking of cast parts (hot stamping), Spray cooling booths for die casting, Chain conveyor technology (conveyor systems: transporting, sorting, storing, buffering, providing), SKID conveyor technology (transport of assemblies over long distances and across different levels), Welding of steel structures (load-bearing components and kits up to EXC3 according to EN 1090-2,, Control cabinet construction, Special machinery construction / mechanical engineering (mechanical and electrical design, software
Materials
Light metal (aluminium), Steel
Certificates
TISAX (VDA-ISA), DIN ISO 45001:2018 occupational health and safety management system, EN 1090-2 EXC3 (welding certification for steel structures), TISAX (VDA-ISA) maturity level 3.0, DIN ISO 45001:2018, EN 1090-2 EXC3, ISO 9001
Founded
1994
Industries
Automotive industry, Foundry industry (die casting), Ceramics industry, Production industries / special machinery construction
  1. 01

    Mechanical design

  2. 02

    Electrical design

  3. 03

    Software development, PLC and robot programming

  4. 04

    In-house manufacturing (machine parts, assemblies, welded assemblies, control

  5. 05

    Assembly and system commissioning

  6. 06

    On-site service and modernization

Materials & Processes

Al

Light metal (aluminium)

Material for automated die-casting casting cells and spray cooling booths.

S235

Steel

Material for welded load-bearing components and kits for steel structures up to EXC3.

Location

Standort Straubing

Straubing

DE

Headquarters: office building (2004), production hall (2004) and extension hall (2009), Hafen-Sand industrial area

Materials
Steel, light metal
  • Assembly hall
  • Production hall
  • Design (SolidWorks 3D)
  • Control cabinet construction

Components & Systems

Welded assembly, steel structure
Welded assembly, steel structureWelding EN 1090-2 EXC3 · Mechanical engineering
Die-casting casting cell
Die-casting casting cellCasting technology · Foundry industry

Inside the production

Straubing site, Hafen-Sand industrial area
Straubing site, Hafen-Sand industrial area
View into the assembly hall
View into the assembly hall

Industries

Automotive industryFoundry industry (die casting)Ceramics industryProduction industries / special machinery construction

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Light-metal die-casting casting cellCasting––––Light metal
DMC laser marking of cast parts (hot stamping)Surface––––Cast parts
Spray cooling booths for die castingCasting–––––
Chain conveyor technology (conveyor systems: transporting, sorting, storing, buffering, providing)Assembly–––––
SKID conveyor technology (transport of assemblies over long distances and across different levels)Assembly–––––
Welding of steel structures (load-bearing components and kits up to EXC3 according to EN 1090-2,Joining––––Steel
Control cabinet constructionAssembly–––––
Special machinery construction / mechanical engineering (mechanical and electrical design, softwareAssembly–––––
Automation technology with robotics (fully automatic robot cell, automation ofAssembly–––––
Manufacturing (in-house production, manufacture of machine parts and assemblies for machines andAssembly–––––

Additional services

Automation technologyConveyor technology (chain conveyor systems, SKID conveyor systems)Casting technology (light-metal die-casting casting cells, spray cooling booths)Mechanical engineeringPlant engineeringSpecial machinery constructionMechanical designElectrical designSoftware development, PLC and robot programmingControl cabinet constructionManufacturingProject managementAssembly and on-site serviceQuality assuranceModernization of existing systemsDMC laser marking of cast partsSystem commissioning

Quality

ERTL Automation is TISAX-certified (VDA-ISA) with maturity level 3.0 (recertification 2.98, valid until end of 2028) and certified according to DIN ISO 45001:2018 for its occupational health and safety management system. The welding certification according to EN 1090-2 EXC3 demonstrates the capability for design and production of static, dynamic and highly complex welded assemblies.

EvidenceStraubing
TISAX (VDA-ISA) maturity level 3.0
DIN ISO 45001:2018
EN 1090-2 EXC3
ISO 9001

History

  1. 1994

    Founding of the company ERTL

  2. 2004

    New construction of office building and production hall in the Straubing-Sand industrial area

  3. 2009

    Extension building with a second hall

  4. 2012

    Affiliation with the R. Weiss Group, specialist for packaging machines and transport systems

  5. 2016

    Exhibitor at the EUROGUSS trade fair

  6. 2018

    Exhibitor at EUROGUSS in Nuremberg, Hall 6, Stand 311

  7. 2019

    2 new apprentices (technical product designers), 5 apprentices in total

  8. 2023

    TISAX certification with maturity level 3.0; welding certification according to EN 1090-2 EXC3

  9. 2024

    TISAX recertification (maturity level 2.98) valid until end of 2028; DIN ISO 45001:2018 certification

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