Process control systems and automation solutions for dosing, mixing and filling in the bulk solids industry
ESA Elektronische Steuerungs- und Automatisierungs GmbH
Steyerer Straße 6A, 4493 Wolfern, AustriaNew on Amplifa
About ESA
ESA Elektronische Steuerungs- und Automatisierungs GmbH is a project partner for automation solutions in the process engineering industry with a focus on mixing and dosing of bulk solids. The company has been active in the market for more than three decades. Its core product is the modular process control system ESAweight, which covers the entire flow of goods: from goods receipt through warehouse management, manual and automatic dosing, mixing and pressing to bagging, packaging, palletizing and delivery. The portfolio is complemented by the mobile stainless steel dosing station ESA Mobile (protection class IP65, weighing range 60 kg), the warehouse management software ESAlogistics including material flow management, and services such as consulting, PLC control technology, process visualization, electrical installations, retrofit, process optimization and photovoltaics for companies. Customers come mainly from the food, spices, animal feed and building materials industries, including Almi, Biomin and Haubis. The company is based in Wolfern in Upper Austria and operates internationally.
- Site
- Wolfern
- Processes
- Process control system ESAweight (mixing and dosing of bulk solids, liquid and viscous materials), Manual dosing (barcode-supported manual weighing), Automatic dosing (fully automatic, self-optimizing, solid and liquid materials), Bagging, packaging and palletizing (semi-automatic to fully automatic, incl. labeling), Consulting, concept development and planning, Control technology and process visualization (PLC programs), Electrical installations in process automation, Process optimization
- Materials
- Stainless steel, Bulk solids, liquid and viscous materials, Process control system ESAweight, Mobile dosing technology ESA Mobile, Warehouse management ESAlogistics, PLC programs and process visualization, Retrofit and process optimization
- Certificates
- Batch traceability, Control weighing
- Employees
- 51-200
- Industries
- Bulk solids industry, Food, Spices, Animal feed, Building materials, Bakeries and baking ingredients
- 01
Consulting, concept development and planning
- 02
Control technology and process visualization
- 03
Electrical installations in process automation
- 04
Commissioning
- 05
Goods receipt, warehouse management and logistics
- 06
Dosing and mixing
- 07
Bagging, packaging and palletizing
- 08
Delivery and order picking
- 09
Process optimization and ongoing support
Products & Processes
Process control system ESAweight
Modular control system for production companies processing bulk solids, viscous and liquid materials, incl. ERP connection.
Mobile dosing technology ESA Mobile
Operator-guided stainless steel weighing station (IP65, 60 kg weighing range, 5 g digit step) for raw material preparation and order picking.
Warehouse management ESAlogistics
Software for controlling material flow with batch traceability and control of AGVs, high-bay and small-parts warehouses.
PLC programs and process visualization
Standardized control programs for fully automatic, self-optimizing dosing of solid and liquid materials.
Retrofit and process optimization
Modernization of existing production systems to increase efficiency and extend service life.
Photovoltaics for companies
Customized solar systems and storage solutions to improve overall economic efficiency.
Locations
Wolfern
ATHeadquarters with development, engineering and support
- Materials
- Stainless steel (ESA Mobile)
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Process control system ESAweight (mixing and dosing of bulk solids, liquid and viscous materials)Engineering | – | – | – | – | – |
| Manual dosing (barcode-supported manual weighing)Engineering | – | – | – | – | Bulk solids |
| Automatic dosing (fully automatic, self-optimizing, solid and liquid materials)Engineering | – | – | – | – | Bulk solids, Liquid materials |
| Engineering | – | – | – | – | Bulk solids |
| Bagging, packaging and palletizing (semi-automatic to fully automatic, incl. labeling)Assembly | – | – | – | – | Bulk solids, Bagged goods |
| Engineering | – | – | – | – | Bulk solids, Bagged goods, Liquid materials |
| Consulting, concept development and planningEngineering | – | – | – | – | – |
| Control technology and process visualization (PLC programs)Engineering | – | – | – | – | – |
| Electrical installations in process automationEngineering | – | – | – | – | – |
| Process optimizationEngineering | – | – | – | – | – |
| Retrofit (modernization of production systems)Engineering | – | – | – | – | – |
| Photovoltaics for companies (solar systems and storage solutions)Engineering | – | – | – | – | – |
| Engineering | – | – | 72 kg (1 battery) / 78.5 kg (2 – 60 kg weighing range | – | Stainless steel |
| Engineering | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Mobile dosing station (weighing station with industrial PC, 12˝ touchscreen, WLAN) | ESA ESA Mobile | – | – | – | Wolfern, Austria |
Additional services
Reference customers
Quality
The process control system documents all process steps and, through barcode-supported product identification and control weighing, enables seamless batch traceability from goods receipt to delivery.
| Evidence | Wolfern |
|---|---|
| Batch traceability | |
| Control weighing |
History
Active in the automation industry for more than three decades