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Esatroll – Fertigung

Develops and produces laser- and inertially guided driverless transport systems (AGV/LGV) for industry.

Esatroll Logo

Esatroll SA

CH-6874 Castel San Pietro (Switzerland) · Delivered to 11 countriesNew on Amplifa

1995Founded
45Product types in the vehicle fleet
200 kg – 20 tLoad capacity range of the vehicles
11Countries with references

About Esatroll SA

Esatroll SA is a Swiss company based in Castel San Pietro (Ticino) that has been developing and producing high-tech devices and machinery for industry since 1995. Its core business is laser- and inertially guided driverless transport vehicles (AGV/LGV) as well as automatic shuttles for logistics and warehouse automation. The fleet comprises around 45 product types, including counterbalance vehicles, outdoor vehicles with 3–4 wheels, rail-guided vehicles, bidirectional and quadridirectional vehicles, pallet trucks, maxi shuttles, satellite vehicles and custom special vehicles. The vehicles transport loads from 200 kg to 20 tonnes on load platforms or forks and can also be used outdoors on sufficiently even ground and in night-shift operation. Engineering, design and software development (supervision, WMS, PLC, image processing, track software) are carried out entirely in-house; in addition, Esatroll offers installation, commissioning after testing as well as maintenance and assistance. The systems are used, among other things, in warehouse and production logistics as well as in the Industry 4.0 environment.

Site
Castel San Pietro, Switzerland
Processes
AGV/LGV (driverless transport systems, laser- and inertially guided), Counterbalance LGVs (counterbalance AGVs), Outdoor vehicles (outdoor AGVs, 3-4 wheels), Special vehicles (custom special vehicles), Rail-guided vehicles (rail-guided AGVs), Bidirectional / quadridirectional vehicles, Maxi shuttles / satellites / pallet trucks / Tartarughe (automatic shuttle vehicles), Supervision/control software, WMS, PLC software
Materials
Laser navigation (ANT), Inertial navigation, Wire guidance (filoguided)
Certificates
Factory and system test (test bench + machine), Periodic software updates and on-site service
Founded
1995
Industries
Logistics automation, Warehouse automation, Industry 4.0, Rail transport (software)
  1. 01

    Analysis and strategy (site survey at the customer)

  2. 02

    Engineering and design (in-house)

  3. 03

    Software development (supervision, WMS, PLC)

  4. 04

    Vehicle production

  5. 05

    Testing on the test bench and on the machine system

  6. 06

    Installation and commissioning

  7. 07

    Maintenance, assistance and software updates

Technologies & Navigation Systems

Laser

Laser navigation (ANT)

Navigates without physical guidance by using any fixed elements of the environment as references.

INERZ

Inertial navigation

Enables free vehicle guidance without external reference markers.

FILO

Wire guidance (filoguided)

Classic inductive guidance for fixed, high-frequency transport routes.

Location

Standort Castel San Pietro

Castel San Pietro

CH

Headquarters: development, engineering, software, production, commissioning, assistance

Part weight / size
Load capacity 200 kg – 20 t
Lot size
Single-unit and custom production (prototype to project business)
Materials
Steel, plastic, electronics (AGV vehicle construction)
  • AGV/LGV fleet with 45 product types
  • Laser- and inertially guided industrial vehicles (including Thor)
  • Software development supervision/WMS/PLC

Vehicles & Products

Thor – laser- and inertially guided industrial vehicle
Thor – laser- and inertially guided industrial vehicleAGV/LGV · Warehouse and production logistics
Paquito 2 – automatic shuttle for warehouse operation
Paquito 2 – automatic shuttle for warehouse operationAGV/LGV · Logistics automation
ESANAV XL80 – vehicle of the ESANAV series
ESANAV XL80 – vehicle of the ESANAV seriesAGV/LGV · Warehouse automation
Outdoor shuttle – outdoor shuttle with 3–4 wheels
Outdoor shuttle – outdoor shuttle with 3–4 wheelsOutdoor AGV · Logistics automation
Bon Bon 2 – counterbalance LGV
Bon Bon 2 – counterbalance LGVCounterbalance LGV · Intralogistics
Esalat 600 – Driverless transport system
Esalat 600 – Driverless transport systemAGV/LGV · Intralogistics

Inside the production

AGV/LGV vehicle from Esatroll
AGV/LGV vehicle from Esatroll
Engineering of automatic shuttles for warehouses
Engineering of automatic shuttles for warehouses
ESAHOS 250 – system component
ESAHOS 250 – system component
Esaroll 75 – Driverless transport system
Esaroll 75 – Driverless transport system
Automatic shuttles for warehouse operation
Automatic shuttles for warehouse operation

Industries

Logistics automationWarehouse automationIndustry 4.0Rail transport (software)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
AGV/LGV (driverless transport systems, laser- and inertially guided)Assembly––200 kg – 20 t–Scatole, Contenitori, Pallets
Counterbalance LGVs (counterbalance AGVs)Assembly–––––
Outdoor vehicles (outdoor AGVs, 3-4 wheels)Assembly–––––
Special vehicles (custom special vehicles)Assembly–––––
Rail-guided vehicles (rail-guided AGVs)Assembly–––––
Bidirectional / quadridirectional vehiclesAssembly–––––
Maxi shuttles / satellites / pallet trucks / Tartarughe (automatic shuttle vehicles)Assembly–––––
Supervision/control software, WMS, PLC softwareEngineering–––––
Engineering, design, testing and commissioning of AGV systemsEngineering–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
AGV/LGV fleet (45 products)Esatroll SA45––Castel San Pietro, Switzerland
Laser- and inertially guided industrial vehiclesEsatroll SA Thor–––Castel San Pietro, Switzerland

Additional services

Engineering and design (in-house)InstallationCommissioning after testingMaintenance and assistanceSoftware development (supervision, WMS, PLC, image processing, track software)Navigation systems (laser, inertial, wire guidance)Custom special vehicles

Reference customers

Bosch (Expert Days Logistic, 30.09.2026 – mention, not confirmed as customer)

Quality & Service

Every custom-developed vehicle is first tested on the test bench and then on the machine system in accordance with a procedure agreed with the customer before being put into operation. Vehicle safety is based on laser scanners and all-round sensitive bumpers.

EvidenceCastel San Pietro
Factory and system test (test bench + machine)
Periodic software updates and on-site service

History

  1. 1995

    Founding of Esatroll SA as a Swiss company for the development and production of high-tech devices and machinery for industry.

  2. 2018

    Presentation of the new Thor vehicle.

  3. 2026

    Participation in the Bosch Expert Days Logistic (30.09.2026).

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