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Certified welding specialist company with kitting/assembly for the refractory industry, CNC machining, laser cutting and structural steelwork from Siegen-Eisern.

ES

esb Schweißbetrieb Burbach und Bender

Siegen (Eisern)New on Amplifa

1972Founded
Siegen-EisernLocation
2nd generationFamily-run
Several tonnesUnit weight of structural steel welded constructions
WorldwideDelivery to the refractory industry

About esb

esb Schweißbetrieb Burbach und Bender is an owner-managed welding specialist company in its second generation, founded in 1972 and based in Siegen-Eisern. The company manufactures welded steel constructions from one-off pieces to series production, among others for mechanical and plant engineering, structural steelwork, conveying technology and the construction industry. A key focus is the kitting/assembly of gas-purging cones, gas-purging sleeves, gas-purging plugs and sheet metal formings for the refractory industry, which is supplied worldwide. Production covers MAG, TIG, manual and robotic welding as well as contract welding, complemented by CNC milling, CNC turning and laser cutting. An in-house quality management system with a CAQ system and a self-developed DFM system for gas flow rate and leak testing ensures process, material and product quality.

Site
Siegen-Eisern
Processes
Welding (MAG), Welding (TIG), Manual welding, Robotic welding, Contract welding (customer material), CNC milling, CNC turning, Laser cutting
Materials
Steel, Sheet metal, Active gas metal arc welding (MAG), Tungsten inert gas welding (TIG), Robotic welding, Contract welding, CNC milling and CNC turning, Laser cutting
Certificates
DIN EN ISO 3834-2, EN 1090-2 (up to EXC 3), TÜV certification (QM, since 1995), EN 1090-2 (EXC 3), TÜV-QM
Founded
1972
Industries
Refractory industry, Mechanical and plant engineering, Structural steelwork, Conveying technology, Construction industry
  1. 01

    Design/Engineering

  2. 02

    Laser cutting

  3. 03

    Sheet metal forming

  4. 04

    CNC milling / CNC turning

  5. 05

    Welding (MAG, TIG, manual, robotic)

  6. 06

    Refractory kitting/assembly

  7. 07

    Quality inspection / DFM system

  8. 08

    Documentation and acceptance

Processes and Materials

MAG

Active gas metal arc welding (MAG)

Standard process for load-bearing steel constructions in single-item and series production.

WIG

Tungsten inert gas welding (TIG)

For high-quality, precise welded joints in metalworking.

ROB

Robotic welding

Repeat-accurate welds for series components.

LOHN

Contract welding

Welding work on customer material according to customer-specific specifications.

CNC

CNC milling and CNC turning

Complex components with exact dimensional accuracy.

LAS

Laser cutting

Fine contours and clean cuts in various materials.

FF

Refractory kitting/assembly

Gas-purging cones, gas-purging sleeves and gas-purging plugs for the refractory industry.

S235

Steel

Material for welded constructions in structural steelwork and plant engineering.

BLECH

Sheet metal

Raw material for sheet metal formings and refractory kitting/assembly.

Locations

Siegen (Eisern)

DE

Headquarters and production

Part weight / size
Structural steel welded constructions up to several tonnes
Lot size
One-off piece to series
Materials
Steel, sheet metal
  • CNC milling machines
  • CNC lathes
  • Laser cutting systems
  • Welding robots

Industries

Refractory industryMechanical and plant engineeringStructural steelworkConveying technologyConstruction industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Welding (MAG)Joining––––Steel
Welding (TIG)Joining––––Steel
Manual weldingJoining––––Steel
Robotic weldingJoining––––Steel
Contract welding (customer material)Joining––––Steel
CNC millingMachining–––––
CNC turningMachining–––––
Laser cuttingMachining–––––
Sheet metal forming/kittingForming––––Sheet metal
Manufacture of gas-purging cones, gas-purging sleeves, gas-purging plugs (refractory industry)Assembly–––––
Leak testing / gas flow rate measurement (DFM system)Testing–––––
Quality management / CAQ system / digital inspection proceduresTesting–––––
Structural steel welded constructions (DIN EN ISO 3834-2, EN 1090-2 up to EXC 3)Joining––several tonnes (unit weight)One-off piece to seriesSteel

4 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC milling machines––––Siegen-Eisern
CNC lathes––––Siegen-Eisern
Laser cutting systems––––Siegen-Eisern
Welding robots––––Siegen-Eisern

Additional services

Welding (MAG, TIG, manual and robotic welding, contract welding)Refractory kitting/assembly (gas-purging cones, gas-purging sleeves, gas-purging plugs, sheet metalCNC milling and turningLaser cuttingDesign/EngineeringQuality management/inspection (CAQ system, DFM system for gas flow rate/leak testing)Test certificates, acceptance protocols, welding documentation

Quality

Since 1995, the quality management system has been TÜV-certified and is continuously developed further. A CAQ system ensures seamless process control and traceability, and a self-developed DFM system performs fully electronic gas flow rate and leak tests; test reports and measurement data are provided digitally on request.

EvidenceSiegen (Eisern)
DIN EN ISO 3834-2
EN 1090-2 (EXC 3)
TÜV-QM

History

  1. 1972

    Foundation of the company by the first generation.

  2. 1995

    First TÜV certification of the quality management system.

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