Materials management and manufacturing of components and assemblies made of stainless steel, nickel alloys, titanium, tantalum and zirconium
ESGE Edelstahl und Service GmbH
40667 Meerbusch, DE · Brodnica, PLNew on Amplifa
Passion for Metal – Materials Management and Manufacturing
ESGE Edelstahl und Service GmbH was founded in July 2010 by Thomas Klein and Hans-Joachim Beckers in Meerbusch and specialises in materials management as well as the manufacture of components and assemblies made of corrosion- and heat-resistant materials. The trading range includes semi-finished products such as seamless and welded pipes, pipe fittings, sheets and bar stock made of stainless steel, nickel-based alloys, titanium, tantalum and zirconium, supplemented by inspection certificates in accordance with EN 10204 up to 3.2 (TÜV, BV, DNV, LRS, ABS). Together with its subsidiary Joda Edelstahl und Service Sp. z o.o., founded in November 2010 in Brodnica, Poland, laser-cut parts, formed parts, welded constructions, semi-finished and finished assemblies as well as control cabinets and empty enclosures made of stainless steel are manufactured – from single parts to medium-sized series. Finished products include, among other things, emergency call booths, niche cladding, distribution and fire extinguisher cabinets, combination tubes, forged nozzles and radially forged immersion sleeves. Customers come from marine shipbuilding, tunnel construction, plant and power plant engineering as well as from oil and gas.
- Site
- Meerbusch
- Processes
- Manufacturing laser-cut parts (laser cutting), Bending of formed parts/sheet metal profiles (L, U, Z shapes, angles), Manufacturing welded assemblies / welded constructions, Manufacturing empty enclosures/control cabinets (sheet thickness 1.5–3.0 mm), Turning (combination tubes machined inside/outside to drawing), Drilling (deep-hole drilling of immersion sleeves), Forging (nozzles forged to drawings, radially forged immersion sleeves), Powder coating
- Materials
- 1.3912 / Alloy 36, 1.3964 / Alloy 50, 1.3981 / Alloy K, 1.4301 / TP 304, 1.4306/07 / TP 304L, 1.4362 / SAF 2304, 1.4401 / TP 316, 1.4404 / TP 316L
- Certificates
- ISO 9001:2015
- Founded
- 2010
- 01
Materials and corrosion consulting
- 02
Materials management (pipes, sheets, bar stock, fittings)
- 03
Cutting and manufacturing to drawing
- 04
Surface treatment (blasting, grinding, pickling, powder coating)
- 05
Material testing and certificates
- 06
Assembly and delivery
Materials and Processes
Stainless steel TP 304 (V2A)
Standard rust-free austenitic stainless steel for formed parts, enclosures and assemblies.
Stainless steel TP 316L / TP 316Ti (V4A)
Acid-resistant stainless steel for control cabinets, emergency call booths and tunnel construction components.
Duplex steels SAF 2205 / SAF 2507
High-strength duplex materials for corrosion-exposed applications such as seawater desalination.
Alloy 59 (nickel-based alloy)
For forged nozzles and deep-hole drilled immersion sleeves in exhaust lines of marine shipbuilding and chemical plant engineering.
Alloy C276 / Alloy C22
Nickel alloys for maximum corrosion resistance in chemical and petrochemical plants.
Alloy 625 / Alloy 825
Nickel-based alloys for the oil and gas industry and aggressive media.
Heat-resistant steels TP 310S / TP 309
For furnace construction and high-temperature applications.
Titanium Grade 1, 2, 7, 11 and 6AL4V
For seawater and chloride-containing environments, e.g. desalination and swimming pool construction.
Tantal Ta99,95 / Ta97,5W2,5
Highly resistant special metal for extreme chemical applications.
Zirconium Zr702
For highly corrosive media in the chemical process industry.
Precision steel tube
Base material for combination tubes machined inside or outside to drawing.
Locations
Meerbusch
DECompany headquarters, sales, materials management
- Materials
- Stainless steel, nickel-based alloys, titanium, tantalum, zirconium
Brodnica
PLManufacturing (Joda Edelstahl und Service Sp. z o.o.)
- Lot size
- Single parts, small and medium-sized series
- Materials
- Stainless steel, steel
- Laser cutting
- Bending
- Welding
- Turning
- Drilling
- Forging
- Powder coating
- Glass bead blasting
- Grinding
- Pickling
- Assembly
Components and Finished Products
Inside the production
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Manufacturing laser-cut parts (laser cutting)Machining | – | – | – | Single parts – Medium series | Stainless steel, Steel |
| Bending of formed parts/sheet metal profiles (L, U, Z shapes, angles)Forming | – | – | – | One-off production – Medium series | Stainless steel, Steel |
| Manufacturing welded assemblies / welded constructionsJoining | – | – | – | Single parts – Medium series | Stainless steel, Steel |
| Manufacturing empty enclosures/control cabinets (sheet thickness 1.5–3.0 mm)Forming | – | WxHxD up to 2,000 x 1,000 x 600 mm × 1,000 mm × 2,000 mm | – | smaller quantities – Series | Stainless steel V2A, Stainless steel V4A |
| Turning (combination tubes machined inside/outside to drawing)Machining | – | – | – | – | E235 |
| Drilling (deep-hole drilling of immersion sleeves)Machining | – | – | – | – | 2.4605 Alloy 59 |
| Forging (nozzles forged to drawings, radially forged immersion sleeves)Forming | – | – | – | – | 2.4605 Alloy 59 |
| Powder coatingSurface | – | – | – | – | Stainless steel, Steel |
| Glass bead blastingSurface | – | – | – | – | Stainless steel |
| Grinding (ground surface)Surface | – | – | – | – | Stainless steel |
| Pickling (bright pickled surfaces)Surface | – | – | – | – | Stainless steel |
| Assembly of niche enclosures, emergency call niches and emergency call boothsAssembly | – | – | – | – | Stainless steel, Steel |
| Manufacturing components to customer specification/drawingEngineering | – | – | – | Single parts – Medium series | Stainless steel, Nickel-based alloys, Titanium, Tantalum, Zirconium |
| Non-destructive and destructive material testingTesting | – | – | – | – | Stainless steel, Nickel-based alloys, Titanium, Tantalum, Zirconium |
Additional services
Reference customers
Quality and Certification
ESGE has been certified to ISO 9001:2015 since 2019 (DNV, certificate 10000407658-MSC-RvA-DEU). Material testing is carried out non-destructively and destructively, with inspection certificates in accordance with EN 10204 3.1/3.2 issued by independent inspection companies such as TÜV, BV, DNV, LRS and ABS.
| Evidence | Meerbusch | Brodnica |
|---|---|---|
| ISO 9001:2015 |
Company History
- 2010
Foundation of ESGE Edelstahl und Service GmbH by Thomas Klein and Hans-Joachim Beckers in July 2010.
- 2010
Foundation of the subsidiary Joda Edelstahl und Service Sp. z o.o. in Brodnica, Poland (November 2010).
- 2019
Initial certification to ISO 9001:2015 (09 October 2019); Sebastian Klein becomes a co-shareholder (December 2019).
- 2021
René Beckers strengthens the team (August 2021).