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esgemo – Fertigung

Develops and supplies coolants, grinding oils, dielectrics, greases and corrosion protection for metalworking

esgemo Logo

esgemo Schmierstofftechnik GmbH & Co. KG

74821 Mosbach (Baden-Württemberg)New on Amplifa

Owner-managedMedium-sized company
GmbH & Co. KGLegal form
MosbachLocation

About esgemo

esgemo Schmierstofftechnik GmbH & Co. KG, based in Mosbach (Baden-Württemberg), is a medium-sized, owner-managed company specializing in high-quality metalworking fluids. The portfolio includes grinding oils, water-miscible coolants, dielectrics for electrical discharge machining, cutting and punching oils, lubricating greases, cleaners, corrosion protection agents, industrial lubricants, hydraulic fluids and biodegradable lubricants. The products are based on selected base oils such as polyalphaolefins (PAO), gas-to-liquid (GTL), hydrocrack and ester oils and are formulated, among other things, with cobalt inhibition and low oil mist. The lubricants are used in carbide and HSS machining, toolmaking, gear manufacturing, on automatic lathes and machining centers, and in punching, deep drawing and electrical discharge machining. Customers are found in industries such as mining and raw material extraction, forestry, drilling technology, the automotive industry, mechanical engineering, and aerospace. In addition to standard products, esgemo offers consulting on process optimization and individual product solutions tailored to the respective manufacturing process.

Site
Mosbach
Processes
Lubricant technology – coolants, grinding oils, dielectrics (supplier, no manufacturing), Grinding oils (grinding), Electrical discharge machining (dielectrics), Turning on automatic lathes (cutting oil Cut FBC 650), Machining center machining (cutting oil Cut FBC 650), Punching and deep drawing (Stamp SSB 220), Forging (forging products), Gear manufacturing/grinding (Grind ZRS 1500)
Materials
Carbide, HSS (high-speed steel), PCD (polycrystalline diamond), Steel, Free-cutting steels, Non-ferrous metals, Aluminum, Cast iron
Certificates
OECD 301B (biodegradability)
Industries
Mining and raw material extraction, Forestry, Drilling technology, Automotive industry, Mechanical engineering, Aerospace
  1. 01

    Consulting and requirements alignment

  2. 02

    Formulation and raw material selection (PAO, GTL, hydrocrack, ester)

  3. 03

    Filling into canisters, drums and IBCs

  4. 04

    Delivery

  5. 05

    Process support and optimization at the customer

Base Oils, Materials and Applications

PAO

Polyalphaolefins

Synthetic base oils for grinding oils with high flash point, low evaporation and misting tendency, e.g. esgeGrind VOSO 500 for carbide machining.

GTL

Gas-to-Liquid base oils

Synthetic Group III+ oils with good air release properties, used among other things in grinding oils for carbide and gear manufacturing.

HC

Hydrocrack oils

Base oils for grinding oils for the machining of carbide, HSS and non-ferrous metals.

Ester

Ester oils

Natural and synthetic ester oils with excellent lubricating properties, also the basis of biodegradable lubricants.

Mineralöl

Mineral oil concentrates

Basis of water-miscible coolants in emulsion and solution form with concentrations of approx. 3 to 20 percent.

HM/HSS

Carbide, HSS, PCD

Application-related materials for which the oils and dielectrics are designed for grinding and electrical discharge machining.

St/AI/Cu

Steel, aluminum, non-ferrous metals, free-cutting steels

Application-related materials for cutting oils on automatic lathes and machining centers as well as punching and deep drawing oils.

Guss

Cast iron, grey cast iron, stainless steel

Materials for gear manufacturing as well as for cleaning and degreasing processes.

Glas/Keramik

Glass and ceramics, high-strength alloys, cobalt

Fields of application of specialized grinding oils, including cobalt inhibition in carbide machining.

Location

Mosbach

DE

Administrative and sales location

Materials
Lubricants for steel, carbide, HSS, aluminum, cast iron, non-ferrous metals and other materials
  • Filling into canisters (20 l), GAFA (60 l), drums (200 l) and IBCs (1,000 l)

Product Groups

Grinding oils esgeGrind
Grinding oils esgeGrindPAO/GTL/hydrocrack base oils · Tool and gear manufacturing
Dielectrics esgeSpark
Dielectrics esgeSparkElectrical discharge machining · Tool manufacturing
Metalworking oils esgeCut
Metalworking oils esgeCutCutting and punching oils · Automatic lathes and machining centers
Water-miscible coolants esgeCool
Water-miscible coolants esgeCoolEmulsions and solutions · Machining
Lubricating greases
Lubricating greasesIndustrial and loss lubrication · Mining, forestry, agricultural machinery
Cleaners & corrosion protection
Cleaners & corrosion protectionDegreasing, drying, corrosion protection · Steel, stainless steel, grey cast iron
Biodegradable lubricants
Biodegradable lubricantsEster and vegetable oil basis · Forestry, construction and agricultural machinery

Inside the production

Aluminum machining with esgeCool
Aluminum machining with esgeCool
Drilling technology application
Drilling technology application
Forestry application
Forestry application
Drum packaging
Drum packaging

Industries

Mining and raw material extractionForestryDrilling technologyAutomotive industryMechanical engineeringAerospaceHeavy industry

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Lubricant technology – coolants, grinding oils, dielectrics (supplier, no manufacturing)Engineering––––Steel, HSS, PCD, Carbide, Non-ferrous metals, Aluminum, Cast iron, High-strength alloys, Glass/ceramics
Grinding oils (grinding)Machining––––Carbide, HSS, Steel, Non-ferrous metals, High-strength alloys, Glass/ceramics
Electrical discharge machining (dielectrics)Machining––––Carbide
Turning on automatic lathes (cutting oil Cut FBC 650)Machining––––Non-ferrous metals, Free-cutting steels, Steel, HSS, High-strength alloys
Machining center machining (cutting oil Cut FBC 650)Machining––––Steel, Aluminum, Non-ferrous metals, HSS
Punching and deep drawing (Stamp SSB 220)Forming––––Steel, Aluminum, Non-ferrous metals
Forging (forging products)Forming–––––
Gear manufacturing/grinding (Grind ZRS 1500)Machining––––Cast iron, Aluminum, Steel, High-strength alloys, HSS
Wire EDM (corrosion protection Cor RDE)Machining–––––
Cleaning/degreasing (Clean BS 26, Clean 56, Clean AH 57)Surface––––Steel, Stainless steel, Grey cast iron
Corrosion protection (Cor KKL 50, Cor TSP 60, Cor RDE)Surface–––––

Additional services

Consulting on lubricants and process optimizationindividual product solutions/requirements alignment

Quality and Responsibility

esgemo formulates its products on a high-purity raw material basis with low evaporation and misting tendency to minimize workplace exposure, and with cobalt inhibition for increased occupational safety. Biodegradable hydraulic fluids are tested according to OECD 301B (> 90 % / 28 days).

EvidenceMosbach
OECD 301B (biodegradability)
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