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ESM – Fertigung

Manufacturer of oscillating mowing technology: double-blade cutting systems, mower bars and patented cutting elements for agricultural machinery and special applications

ESM Logo

ESM Ennepetaler Schneid- und Mähtechnik GmbH & Co. KG

Ennepetal (Headquarters / Production / Administration)New on Amplifa

1974Founded on 1 October
GmbH & Co. KG, HRA 5262 (District CourtLegal form / Register
Well over 50 %Export share
Small to large seriesLot sizes

About ESM

ESM Ennepetaler Schneid- und Mähtechnik GmbH & Co. KG was founded on 1 October 1974 and develops and manufactures oscillating mowing technology at its Ennepetal site, 100% Made in Germany. The product range includes double-blade cutting systems (bidux®, biduxX-FLOW®), double-blade mower bars, finger mower bars, municipal mower bars and universal mower bars as well as patented cutting elements such as the CARBODUX® hardfaced mower blades. Special applications cover hedge cutting, landscape and watercourse maintenance, animal-drawn mowers, large-scale harvesting technology as well as the double-blade cutting systems CaneThumper® (sugar cane) and SickleSword®. Production is carried out on CNC-controlled drilling and machining centres; mower blades and cutting blades are manufactured to customer requirements in small to large series. The in-house design department with Autodesk CAD supports industrial customers and OEMs from the development of complete assemblies through prototype construction to production readiness. With an export share of well over 50%, ESM supplies partners around the globe.

Site
Ennepetal
Processes
Manufacture of mower blades/cutting blades (original ESM mower blades manufactured to customer, CNC-controlled drilling and machining centre production of cutting blades to customer specifications, Manufacture of double-blade cutting systems/mower bars (oscillating mowing technology), Design and prototype construction of complete assemblies including support of field trials up to, CARBODUX® hardening process for cutting elements (patented manufacturing process), Hardfacing of cutter sections (ESM CARBODUX® hardfaced), Manufacture of finger mower bars, municipal mower bars, universal mower bars, double-blade mower, Manufacture of special applications: hedge cutting, landscape maintenance, watercourse maintenance
Materials
High-hardened steel (bar backs), CARBODUX® hardfaced cutter sections, Highly wear-resistant blade materials using modern materials and hardening technology, High-hardened steel, CARBODUX® cutting blades, Hardfacing (armouring)
Certificates
EN ISO 9001:2015
Founded
1974
Industries
Agricultural machinery / agricultural machinery industry, Municipal technology & landscape maintenance, Watercourse maintenance, Large-scale harvesting technology (sugar cane, energy crops), OEM / wholesale
  1. 01

    Product development / design (CAD)

  2. 02

    CNC machining of cutting elements

  3. 03

    Hardening/hardfacing (CARBODUX®)

  4. 04

    Assembly of mower bars and cutting systems

  5. 05

    Quality monitoring in all production stages

  6. 06

    Worldwide sales

Materials and Processes

Stahl vergütet

High-hardened steel

Material for the bar backs of double-blade cutting systems, providing flexibility and an optimal cutting result.

CARBODUX®

CARBODUX® cutting blades

Patented manufacturing process using hardened, wear-resistant blade materials for long service life.

HF

Hardfacing (armouring)

ESM CARBODUX® hardfaced cutter sections are resistant to foreign objects such as stones.

Sites

Ennepetal

DE

Headquarters / Production / Administration

Lot size
Small to large series
Materials
Steel, cutting elements
  • CNC-controlled drilling and machining centres
  • CAD system Autodesk Product Design Suite Ultimate / AutoCAD

Components

Oscillating mowing technology / double-blade cutting system
Oscillating mowing technology / double-blade cutting systemAssembly · Agricultural machinery
Trade fair presence Agritechnica
Trade fair presence AgritechnicaMowing technology · Agricultural machinery industry

Inside the production

CaneThumper® Technology
CaneThumper® Technology

Industries

Agricultural machinery / agricultural machinery industryMunicipal technology & landscape maintenanceWatercourse maintenanceLarge-scale harvesting technology (sugar cane, energy crops)OEM / wholesale

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of mower blades/cutting blades (original ESM mower blades manufactured to customerJoining–––Small series – Large series–
CNC-controlled drilling and machining centre production of cutting blades to customer specificationsMachining–––Small series – Large series–
Manufacture of double-blade cutting systems/mower bars (oscillating mowing technology)Assembly–––––
Design and prototype construction of complete assemblies including support of field trials up toEngineering–––––
CARBODUX® hardening process for cutting elements (patented manufacturing process)Heat treatment–––––
Hardfacing of cutter sections (ESM CARBODUX® hardfaced)Surface treatment–––––
Manufacture of finger mower bars, municipal mower bars, universal mower bars, double-blade mowerAssembly–––––
Manufacture of special applications: hedge cutting, landscape maintenance, watercourse maintenanceAssembly–––––
CaneThumper® Technology (double-blade cutting system for sugar cane)Assembly–––––
SickleSword® Technology (high-performance double-blade cutting technology)Assembly–––––
Working widths and configurations individually adaptable (custom cutting technology)Assembly–––––
Quality monitoring of production in all production stages (quality management according to EN ISOTesting–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
CNC-controlled drilling and machining centres––––Ennepetal
CAD system (design/development)Autodesk Autodesk Product Design Suite Ultimate / Autodesk AutoCAD–––Ennepetal

Additional services

Product development / R&D (including prototype construction through to production readiness)Design (CAD: Autodesk Product Design Suite Ultimate / AutoCAD)TrainingMaintenanceSpare parts supplyQuality assuranceDevelopment and design of complete assemblies as a service

Quality

Production is monitored by motivated employees in all production stages, supported by a seamless IT infrastructure. Quality management is based on EN ISO 9001:2015 with risk assessments at all levels.

EvidenceEnnepetal
EN ISO 9001:2015

History

  1. 1974

    Founded on 1 October 1974 as ESM Ennepetaler Schneid- und Mähtechnik GmbH u. Co. KG

  2. 1994

    Takeover of the double-blade cutting technology division from the BUSATIS works in Hückeswagen; ESM became market leader in Europe (oscillating mowing technology) and worldwide (double-blade technology)

  3. 2016

    Savings of 855 kg of resources and 139 kg of greenhouse gas emissions through recycling with Interseroh

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