Rental, sale and custom engineering of welding manipulators, turning rolls and automation solutions for the manufacturing industry.
Esser Automation
AndernachNew on Amplifa
About Esser Automation
Esser Automation is an owner-managed company based in Andernach, specialized in welding manipulators and welding equipment. The core business comprises the rental and sale of vessel turning rolls, tilt-turn tables, automatic carriage systems, welding and cutting technology, orbital welding technology, COBOT systems, pipe and support stands as well as clamping fixtures. In addition, the company develops custom systems and automation solutions – from double-column positioners with load capacities of 2 to 60 tons to turning rolls with extra-large rollers and wind tower assembly stations. Alongside its own products, Esser Automation delivers turnkey applications for international customers through cooperation with strategic partners. Its services range from consulting and project planning through logistics, installation and commissioning to service, maintenance and repair; moreover, inspected and reconditioned used machines are offered. Customer industries include automotive, apparatus and vessel construction, steel construction, shipyards and wind tower manufacturing; deliveries are made throughout Europe.
- Site
- Andernach
- Processes
- MIG/MAG welding (welding tractors, welding machines, cobot welding technology), TIG welding (supplementary stand for TIG applications), SAW welding (SAW welding automatons, carriage systems with SAW welding technology), Orbital welding (automated pipe joints), Pipe cutting (pipe cutting systems), Circumferential and longitudinal seam welding with vessel turning rolls (workpieces up to 800 t, Induction heating (preheating before welding/coating/bending, post-heating, releasing mechanical, Thermal straightening (local induction heating of distorted metal parts)
- Materials
- Induction technology, MIG/MAG welding, TIG welding, SAW welding, Orbital welding
- Industries
- Automotive industry, Apparatus and vessel construction, Steel construction, Shipyards, Wind tower manufacturing
- 01
Consulting and project planning
- 02
Quotation (rental, purchase, hire purchase, leasing)
- 03
Logistics and delivery
- 04
Installation and commissioning
- 05
Service, maintenance and repair
Technologies & Processes
Induction technology
Contactless heating of metals for preheating, thermal straightening, pre-/post-heating and releasing mechanical joints.
MIG/MAG welding
Welding tractors, welding machines and cobot welding technology for precise, repeatable weld quality.
TIG welding
Supplementary stands for TIG applications in manual and automated production.
SAW welding
SAW welding automatons and carriage systems for seams on large workpieces.
Orbital welding
Automated pipe joints with stable repeatability and documented process quality.
Locations
Andernach
DEHeadquarters and business office
- Tilt-turn tables and turning rolls
- Vessel turning rolls
- Double-column positioners
- Induction heating units
- COBOT welding systems
- Orbital welding systems
- Carriage systems and stands
- Pipe and support stands
Products & Equipment
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| MIG/MAG welding (welding tractors, welding machines, cobot welding technology)Joining | – | – | – | – | – |
| TIG welding (supplementary stand for TIG applications)Joining | – | – | – | – | – |
| SAW welding (SAW welding automatons, carriage systems with SAW welding technology)Joining | – | – | – | – | – |
| Orbital welding (automated pipe joints)Joining | – | – | – | – | Metal (pipes) |
| Pipe cutting (pipe cutting systems)Machining | – | – | – | – | – |
| Circumferential and longitudinal seam welding with vessel turning rolls (workpieces up to 800 tJoining | – | 3.8 m | 5 t – 800 t | – | – |
| Induction heating (preheating before welding/coating/bending, post-heating, releasing mechanicalHeat treatment | – | – | – | – | Metals |
| Thermal straightening (local induction heating of distorted metal parts)Heat treatment | – | – | – | – | Metals |
| Pipe working with pipe and support stands (pipe diameters 1–1,220 mm)Joining | – | 1,220 mm | – | – | – |
21 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Tilt-turn table | PASSERINI P125 | – | – | – | Andernach |
| 3-axis tilt-turn table | TECNOMEC TTM80 | – | – | – | Andernach |
| Vessel turning rolls | Key Plant SAR60 | – | – | – | Andernach |
| Vessel turning rolls | Key Plant SAR50 | – | – | – | Andernach |
| Vessel turning rolls anti-drift | Key Plant SAR40 | – | – | – | Andernach |
| Vessel turning rolls | Key Plant Automation PR3 | – | – | – | Andernach |
| Belt grinding machine | Fein GIMS75 | – | – | – | Andernach |
| Welding machine | Lincoln Electric 400TPX | – | – | – | Andernach |
| Welding table | Dumeta D-HB-6 | – | – | – | Andernach |
| Height-adjustable welding tilt-turn table | Key Plant EHVP3 | – | – | – | Andernach |
| Self-aligning turning roll | ArtWelding ZT20 | – | – | – | Andernach |
| Welding table | Key Plant Automation Ltd. EHVP1 | – | – | – | Andernach |
| Face-turning table welding turntable | Key Plant TT-120 | – | – | – | Andernach |
| Double-column positioner (electric, height adjustment, load capacities 2–60 t, workpiece diameters | – | – | Load capacities 2–60 t, workpiece diameters up to 3.8 m | – | Andernach |
| Turning rolls with extra-large rollers (load capacities 5–800 t) | – | – | Load capacities 5–800 t | – | Andernach |
| Handheld induction heating units | – | – | – | – | Andernach |
| COBOT welding systems (MIG/MAG) | – | – | – | – | Andernach |
| Orbital welding system | – | – | – | – | Andernach |
| Circumferential seam welding automaton | – | – | – | – | Andernach |
| Carriage systems and stands (MAG/TIG/SAW) | – | – | – | – | Andernach |
| Pipe and support stands (pipe diameters 1–1,220 mm) | – | – | Pipe diameters 1–1,220 mm | – | Andernach |
Additional services