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ESSER – Fertigung

Wear-resistant double-wall steel pipes, fittings and accessories for hydraulic and pneumatic conveying

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ESSER Twin Pipes

New on Amplifa

About ESSER Twin Pipes

ESSER Twin Pipes manufactures wear-resistant double-wall steel pipes as well as hardened pipes, couplings and fittings for demanding hydraulic and pneumatic conveying systems. Based on its own patented manufacturing process, pipeline components for long service lives under extremely abrasive conditions are produced. The portfolio includes special shapes for complex pipe isometrics as well as accessories such as couplings, seals, O-rings, cleaning equipment, earthing cables and shut-off flap valves. In addition, the company offers consulting and engineering for customised wear-protection solutions; a documented example is a custom solution for the Schwing S 31 XT. The piping systems are used, among other things, in concrete pumps, mining, cement plants, power plants, glass manufacturing, foundries, pigment production and sewage sludge pumping, and are delivered worldwide to nearly every continent.

Processes
Manufacture of wear-resistant double-wall pipes (Twin-Wall Pipes), Manufacture of hardened pipes, Manufacture of couplings and fittings for pipelines, Special shapes for complex pipe isometrics (customised manufacturing), Consulting and engineering for customised wear-protection solutions, Design/Engineering, Custom solutions/special shapes (pipe isometrics), Accessories: couplings, seals, O-rings, cleaning equipment, earthing cables, shut-off flap valves
Materials
Steel
Industries
Concrete pumps/Construction, Mining, Cement plants (RDF), Power plants/CHP plants, Glass manufacturing, Sewage sludge
  1. 01

    Consulting & Engineering

  2. 02

    Design/Special Shapes

  3. 03

    Pipe Manufacturing (Double-Wall, Hardened)

  4. 04

    Fittings & Couplings

  5. 05

    Accessories & Delivery

Materials & Processes

St

Steel

Material for double-wall, hardened wear-protection pipes, couplings and fittings.

Components

Double-wall wear-protection pipe
Double-wall wear-protection pipePipe manufacturing · Pneumatic conveying
Pipeline accessories
Pipeline accessoriesCouplings/shut-off flap valves · Industrial conveying
Coupling/Fitting
Coupling/FittingForming · Pipelines

Inside the production

Pipeline component in use
Pipeline component in use
Double-wall pipelines
Double-wall pipelines
Wear-resistant pipeline technology
Wear-resistant pipeline technology
Pipe system
Pipe system
Application concrete pumps
Application concrete pumps
Application combined heat and power plants
Application combined heat and power plants
Application power generation
Application power generation
Application glass manufacturing
Application glass manufacturing
Application sewage sludge
Application sewage sludge
Application inorganic pigments
Application inorganic pigments
Application GFRP plastics
Application GFRP plastics

Industries

Concrete pumps/ConstructionMiningCement plants (RDF)Power plants/CHP plantsGlass manufacturingSewage sludgeInorganic pigmentsFoundriesBuilding materialsGFRP high-performance plasticsPneumatic industrial conveyingMining (shaft/tunnel pipelines, borehole, backfilling)Cement plants (alternative fuels/RDF)Power plants/CHP plants (coal, biomass, lignite, coal dust)Sewage sludge (hydraulic/pneumatic)Inorganic pigments (iron oxide, titanium oxide)Foundries (moulding sand, fine dust)Building materials (sand, mortar, mineral, mineral wool)

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacture of wear-resistant double-wall pipes (Twin-Wall Pipes)Forming––––Steel
Manufacture of hardened pipesHeat treatment––––Steel
Manufacture of couplings and fittings for pipelinesForming––––Steel
Special shapes for complex pipe isometrics (customised manufacturing)Forming––––Steel
Consulting and engineering for customised wear-protection solutionsEngineering–––––

Additional services

Design/EngineeringCustom solutions/special shapes (pipe isometrics)Accessories: couplings, seals, O-rings, cleaning equipment, earthing cables, shut-off flap valvesConsulting

Reference customers

Schwing (Custom Solution for SCHWING S 31 XT, news article)
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