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EST – Fertigung

Development and distribution of ceramic weld backing bars and welding aids for one-side welding in shipbuilding and steel construction.

ES

EST-Einseitenschweißtechnik Handels GmbH

22395 HamburgNew on Amplifa

1974Founded
HamburgLocation
GmbHLegal form

About EST-Einseitenschweißtechnik

EST-Einseitenschweißtechnik Handels GmbH is a Hamburg family business founded in 1974 that supports shipyards, steel construction, pipe fabrication and repair operations primarily with ceramic weld backing bars. In addition to flat and round ceramics in various groove shapes and dimensions, with and without aluminum adhesive foil, the company frequently develops innovative and in some cases patented solutions in close cooperation with its customers, simplifying welding challenges. The portfolio covers special applications, including welding of aluminum, arcs of custom radii, curved surfaces, Holland profiles, HV and X seams, UP cross joints, and butt joints without run-off tabs. For hard-to-access applications in repair operations, solutions with fiberglass tape are offered. The company provides consulting on weld backing bars and distributes its products from its location at Eichenweg 31 in Hamburg. The legal form is a GmbH (HRB 51226, Hamburg Local Court).

Site
Hamburg
Processes
Welding with ceramic weld backing bars (one-side welding), Welding of arcs with custom radii (e.g. lashing pots, access openings, hatches), Welding of curved surfaces in pipe fabrication and shipbuilding, Welding of Holland profiles (HP), Welding of HV seams, Welding of X seams, UP cross joints (submerged arc welding), Welding of scalloped cuts / varying web heights
Materials
Aluminum, Steel, Ceramic
Founded
1974
Industries
Shipbuilding, Steel construction, Pipe fabrication, Repair operations
  1. 01

    Consulting on weld backing bars

  2. 02

    Development of custom welding solutions

  3. 03

    Distribution of ceramic weld backing bars (flat and round ceramics)

Materials and Applications

Stahl

Steel

Material for most supported welding applications such as HV and X seams, Holland profiles and UP joints.

Al

Aluminum

Material whose welding is supported by the offered weld backing bars.

Cer

Ceramic

Material of the weld backing bars in flat and round ceramics with and without aluminum adhesive foil.

Location

Standort Hamburg

Hamburg

DE

Headquarters

Materials
Steel, aluminum, ceramic

Products and Applications

Flat ceramics and round ceramics
Flat ceramics and round ceramicsWeld backing bar · Shipbuilding and steel construction
Weld backing bars with aluminum adhesive foil
Weld backing bars with aluminum adhesive foilWeld backing bar · Pipe fabrication and repair operations

Inside the production

Ceramic weld backing bars from EST
Ceramic weld backing bars from EST
Application example one-side welding
Application example one-side welding

Industries

ShipbuildingSteel constructionPipe fabricationRepair operations

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Welding with ceramic weld backing bars (one-side welding)Joining––––Steel, Aluminum
Welding of arcs with custom radii (e.g. lashing pots, access openings, hatches)Joining––––Steel
Welding of curved surfaces in pipe fabrication and shipbuildingJoining––––Steel
Welding of Holland profiles (HP)Joining––––Steel
Welding of HV seamsJoining––––Steel
Welding of X seamsJoining––––Steel
UP cross joints (submerged arc welding)Joining––––Steel
Welding of scalloped cuts / varying web heightsJoining––––Steel
Transverse seams without droplet formationJoining––––Steel
Butt joints without run-off tabsJoining––––Steel
Welding with fiberglass tape (hard-to-access applications in repair operations)Joining––––Steel
Joints using the electrogas processJoining––––Steel
Joints using the UP process (submerged arc welding)Joining––––Steel
Build-up welding (seams/weld metal to be built up)Joining––––Steel
Welding of components outdoors with ceramic backing (steel rails)Joining––––Steel

Additional services

Consulting on weld backing barsDevelopment of custom, in some cases patented welding solutionsDistribution of ceramic weld backing bars (flat and round ceramics)

History

  1. 1974

    Founded as a Hamburg family business to support shipbuilding and steel construction with ceramic weld backing bars.

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