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ESV – Fertigung

Manufacturing of ÖNORM-compliant low-voltage switchgear assemblies, cable harnesses and copper processing for industry, trade and power plants.

ESV Logo

ESV Systemtechnik GmbH

Leonding (AT)New on Amplifa

2007Founded
Leonding (AT)Location
Copper up to 120x10 mmCopper processing
approx. 1500 machinesProduced in series (as of 2014)

About ESV Systemtechnik

ESV Systemtechnik GmbH in Leonding manufactures low-voltage switchgear assemblies and controlgear combinations according to ÖNORM EN 61439-1 and ÖNORM EN 60204. The portfolio includes low-voltage main distribution boards, drive and MCC switchgear assemblies, control and automation cabinets, network and IT cabinets, small distribution boards, consoles and terminal boxes. In addition, individual cable harnesses are offered – including wire preparation, PLC front connector preparation, labeling as well as heavy-duty and bus connectors – along with copper processing and fabrication of flat copper up to 120x10 mm. Services also include planning, engineering, assembly and commissioning. The company serves commercial and industrial businesses, paper mills, pumping stations and power plants, and provides series production for the machine tool industry.

Site
Leonding
Processes
Manufacturing of low-voltage switchgear assemblies / controlgear combinations, Low-voltage main distribution boards, Drive cabinets and MCC switchgear assemblies, Control and automation cabinets, Network and IT cabinets, Small distribution boards and consoles, Terminal boxes, Copper processing and fabrication up to 120x10mm (flat copper)
Materials
Copper (Flat Copper), Switchgear Assembly Manufacturing, Cable Harness Manufacturing
Certificates
ÖNORM EN 61439-1, ÖNORM EN 60204
Founded
2007
Industries
Machine tool industry, Paper mills, Power plants, Pumping stations, Commercial and industrial businesses
  1. 01

    Planning and Engineering

  2. 02

    Copper Processing

  3. 03

    Wire Preparation / Cable Harness Manufacturing

  4. 04

    Switchgear Assembly Manufacturing

  5. 05

    Assembly and Commissioning

Materials and Processes

Cu

Copper (Flat Copper)

Flat copper up to 120x10 mm for busbars in low-voltage distribution boards.

KSA

Switchgear Assembly Manufacturing

Manufacturing according to ÖNORM EN 61439-1 and ÖNORM EN 60204.

KS

Cable Harness Manufacturing

Individual cable harnesses with labeling, heavy-duty or bus connectors.

Locations

Leonding

AT

Headquarters with manufacturing and office (in the main building of Schneider Electric since 2011, approx. 1800 m² of

Lot size
Single units up to series production
Materials
Copper, components for low-voltage switchgear assemblies

Components and Products

Low-Voltage Controlgear Combination
Low-Voltage Controlgear CombinationSwitchgear assembly manufacturing · Industry
Control Cabinet for Machine Tools
Control Cabinet for Machine ToolsSeries production · Machine tools
Cable Harness
Cable HarnessCable harness manufacturing · Mechanical engineering
Flat Copper Busbar
Flat Copper BusbarCopper processing · Energy technology

Inside the production

Team of ESV Systemtechnik GmbH
Team of ESV Systemtechnik GmbH

Industries

Machine tool industryPaper millsPower plantsPumping stationsCommercial and industrial businesses

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Manufacturing of low-voltage switchgear assemblies / controlgear combinationsAssembly––––Copper (Flat Copper), Copper
Low-voltage main distribution boardsAssembly–––––
Drive cabinets and MCC switchgear assembliesAssembly–––––
Control and automation cabinetsAssembly–––––
Network and IT cabinetsAssembly–––––
Small distribution boards and consolesAssembly–––––
Terminal boxesAssembly–––––
Copper processing and fabrication up to 120x10mm (flat copper)Machining––––Copper (Flat Copper), Copper
Manufacturing of cable harnesses (wire preparation, PLC front connector preparation, labeling)Assembly––––Copper
Series production of control cabinets for machine toolsAssembly–––Serie–
Planning, engineering and assembly as well as commissioning of switchgear assembliesEngineering–––––

Additional services

Manufacturing of low-voltage switchgear assemblies according to ÖNORM EN 61439-1 and ÖNORM EN 60204Low-voltage main distribution boardsLow-voltage controlgear combinationsDrive cabinets and MCC switchgear assembliesControl and automation cabinetsNetwork and IT cabinetsSmall distribution boards and consolesTerminal boxesCopper processing and fabrication up to 120x10 mmManufacturing of cable harnesses (incl. labeling, heavy-duty/bus connectors)Planning, engineering and assemblyCommissioningSeries production for the machine tool industry

Quality

Manufacturing is carried out in compliance with ÖNORM according to ÖNORM EN 61439-1 and ÖNORM EN 60204 with tested low-voltage switchgear assemblies.

EvidenceLeonding
ÖNORM EN 61439-1
ÖNORM EN 60204

History

  1. 2007

    Founding in Leonding with 500 m² of manufacturing and office space, 3 employees

  2. 2008

    Relocation to a larger production hall (1800 m²) in Pasching, 11 employees

  3. 2010

    Relocation to Leonding, 18 employees

  4. 2011

    Relocation to the main building of Schneider Electric in Leonding, approx. 1000 m² of production space

  5. 2012

    Start of in-house cable manufacturing with 4 employees

  6. 2013

    Leasing of additional warehouse space of 200 m²

  7. 2014

    In total 1500 cycle-controlled and servo-conventional machines produced in series

  8. 2020

    Expansion of production space by 800 m²

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