Embedded Systems Engineering: Hardware and software development for industrial and automotive communication, from design to production.
ESYSE GmbH
Meerbusch (Otto-Hahn-Str. 8A) · Meerbusch (Ruth-Niehaus Str. 8)New on Amplifa
About us
ESYSE GmbH, based in Meerbusch, has been active as a partner for embedded hardware and software engineering since 2007. The company develops and manufactures embedded systems for industrial communication, including ready-to-install communication modules (ESYSE-E200P2) based on the ERTEC 200P controller, gateways for the transition from PROFIBUS, CANopen or Modbus to PROFINET, EtherNet/IP and EtherCAT, as well as evaluation boards. The service spectrum ranges from consulting, system design and system specification through hardware and software development to series production via a partner network. In addition, ESYSE offers functional safety solutions according to IEC/EN 61508 up to SIL3, the ISDK 4.0 software toolkit, the PROFIdrive SDK according to IEC 61800-7, manufacturing and test equipment, as well as 3D laser scanning and surveying services. Target industries are manufacturers of automation technology devices (PLC, drives, encoders, pumps, valves, servo motors, IO devices) as well as the automotive sector; customers are located, among others, in the USA, the United Kingdom, China and Japan.
- Site
- Meerbusch
- Processes
- Embedded hardware and software development (consulting, system design, system specification), Manufacturing of complete devices (embedded systems, development and production), Development and manufacturing of gateways (PROFIBUS/CANopen/Modbus → PROFINET/Ethernet/IP/EtherCAT), Embedded modules (ESYSE-E200P2) – ready-to-install communication modules based on ERTEC 200P, Safety-relevant hardware and software development according to IEC/EN61508 up to SIL3, M2M (machine-to-machine) client/server solutions, Motion control systems (speed + positioning, PROFIdrive AK 1-6), Smart Heating System Solution (SHS) – intelligent process heat platform
- Materials
- Embedded communication modules (ESYSE-E200P2), Gateway solutions, Industrial Software Development Kit, Functional safety (IEC/EN 61508), Smart Heating System Solution, 3D laser scanning and surveying
- Certificates
- Device certification (e.g. PROFINET), Automated functional tests / device calibration, Functional safety according to IEC/EN 61508 up to SIL3
- Founded
- 2007
- Industries
- Industrial Automation, Automotive, Manufacturers of automation technology devices, Food and chocolate industry, , Food/chocolate industry (via CATTS project)
- 01
Consulting, system design and system specification
- 02
Hardware and software development
- 03
Module development (ESYSE-E200P2, gateways)
- 04
Device certification (e.g. PROFINET)
- 05
Series production via partner network
Products and processes
Embedded communication modules (ESYSE-E200P2)
Ready-to-install multiprotocol communication modules based on the Siemens ERTEC 200P controller for PROFINET, EtherNet/IP, EtherCAT and PROFIBUS.
Gateway solutions
Gateways for the transition from classic protocols such as PROFIBUS, CANopen and Modbus to Ethernet-based systems such as PROFINET and EtherCAT.
Industrial Software Development Kit
Software toolkit for integrating industrial software into existing or new devices, among others for motion control according to PROFIdrive AK 1-6.
Functional safety (IEC/EN 61508)
Development of safety-relevant hardware and software up to Safety Integrity Level SIL3.
Smart Heating System Solution
Intelligent spatiotemporal process heat platform for energy- and CO₂-optimal control of process heat.
3D laser scanning and surveying
Surveying services such as land & feature surveys, mining surveys, BIM & 3D modelling as well as deflection and deformation investigations.
Locations
Meerbusch
DEDevelopment and office
- Embedded module ESYSE-E200P2 (SoM, LAN, USB, Ultra, Drive, Gateway, miniature version up to 30x50 mm)
- Evaluation boards
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Embedded hardware and software development (consulting, system design, system specification)Engineering | – | – | – | – | – |
| Manufacturing of complete devices (embedded systems, development and production)Assembly | – | – | – | – | – |
| Development and manufacturing of gateways (PROFIBUS/CANopen/Modbus → PROFINET/Ethernet/IP/EtherCAT)Assembly | – | – | – | – | – |
| Embedded modules (ESYSE-E200P2) – ready-to-install communication modules based on ERTEC 200PAssembly | – | – | – | – | – |
| Safety-relevant hardware and software development according to IEC/EN61508 up to SIL3Engineering | – | – | – | – | – |
| M2M (machine-to-machine) client/server solutionsEngineering | – | – | – | – | – |
| Testing | – | – | – | – | – |
| Motion control systems (speed + positioning, PROFIdrive AK 1-6)Engineering | – | – | – | – | – |
| Smart Heating System Solution (SHS) – intelligent process heat platformEngineering | – | – | – | – | – |
| 3D laser scanningTesting | – | – | – | – | – |
| Land & feature surveys (land and object surveying)Testing | – | – | – | – | – |
| Mining surveys (surveying in mining)Testing | – | – | – | – | – |
| BIM & 3D modellingEngineering | – | – | – | – | – |
| Deflection & deformation surveysTesting | – | – | – | – | – |
| Pipe modelling (pipeline and plant modelling)Engineering | – | – | – | – | – |
| Dilapidation surveys (building condition assessments)Testing | – | – | – | – | – |
| Online 360 virtual toursEngineering | – | – | – | – | – |
| Assembly | – | – | – | – | – |
| Device certification (PROFINET, fieldbus)Testing | – | – | – | – | – |
8 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Embedded communication module | ESYSE ESYSE-E200P2-SoM | – | – | – | Meerbusch |
| Embedded communication module | ESYSE ESYSE-E200P2-LAN | – | – | – | Meerbusch |
| Embedded communication module | ESYSE ESYSE-E200P2-USB | – | – | – | Meerbusch |
| Embedded communication module | ESYSE ESYSE-E200P2-Ultra | – | – | – | Meerbusch |
| Embedded communication module | ESYSE ESYSE-E200P2-Drive | – | – | – | Meerbusch |
| Gateway module | ESYSE ESYSE-E200P2-Gateway | – | – | – | Meerbusch |
| Embedded communication module (miniature version) | ESYSE ESYSE-E200P2-MINI | – | up to 30x50 mm | – | Meerbusch |
| Evaluation boards | ESYSE | – | – | – | Meerbusch |
Additional services
Reference customers
Quality
All systems are certified after development and production; ESYSE supports customers throughout the entire certification process (e.g. PROFINET) and provides manufacturing and test systems such as automated functional tests, device calibration and diagnostic tools.
| Evidence | Meerbusch |
|---|---|
| Device certification (e.g. PROFINET) | |
| Automated functional tests / device calibration | |
| Functional safety according to IEC/EN 61508 up to SIL3 |
History
- 2007
Founding of ESYSE GmbH as a partner for embedded hardware and software engineering.
- 2019
After many years in the software business, expansion to include own hardware products; company presentation in October 2019 in Meerbusch.
- 2022
Release of the CATTS pipe heating system (PID controller, fieldbus integration, PROFINET, certification) with ZECK and Sheffield Hallam University.