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eTIS – Fertigung

Specialized in 3D metrology, non-destructive testing and component analysis using industrial computed tomography (iCT)

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eTIS Kassel

KasselNew on Amplifa

KasselLocation of CT measurement and testing laboratory
up to 1600 mmComponent size (length)
850 mmmax. diameter
< 1 µmVoxel size (resolution)

About eTIS Kassel

eTIS Kassel is a CT measurement and testing laboratory based in Kassel, specializing in 3D metrology and 3D component analyses using industrial computed tomography (iCT). The service portfolio includes non-destructive testing such as shrinkage cavity and porosity analyses, fiber composite analyses, and assembly checks, complemented by dimensional metrology with geometry comparison, wall thickness analysis and digital tool correction. The materials laboratory combines conventional testing methods with state-of-the-art iCT technology for maximum precision of results. Components up to 1600 mm in length and 850 mm in diameter are inspected at a resolution of less than 1 µm voxel size. Customers come from industries such as medical technology, automotive, electronics, aerospace, light and heavy castings, plastics and engineering. In addition, eTIS offers consulting on CT integration into production processes, initial sample inspection reports (EMPB/PPAP), reverse engineering, FEM analyses as well as training and continuing education.

Site
Kassel
Processes
Non-destructive testing (iCT), Dimensional measurements (CT), Shrinkage cavity & porosity analyses (P201/P202/P203), Fiber composite analysis, Assembly & fitment checks, Geometry comparison (CAD nominal/actual), Wall thickness analysis, Tool correction (digital, voxel model)
Materials
Plastic injection-molded components with metal inserts, fiber- and particle-reinforced materials (fiber composite), Castings (light & heavy castings), Industrial computed tomography, Fiber- and particle-reinforced materials (fiber composite), Light and heavy castings
Certificates
Dimensional metrology according to standards and guidelines (CT), Initial sample inspection reports EMPB / PPAP, MSA, Documentation of safety-critical components
Industries
Medical, Automotive, Electronics, Aerospace, Statics, Light and heavy castings
  1. 01

    Order clarification and sampling

  2. 02

    Industrial computed tomography (iCT) and conventional materials testing

  3. 03

    Data analysis and interpretation

  4. 04

    Metrological evaluation / EMPB, PPAP, MSA

  5. 05

    Consulting, launch support and training

Materials and Testing Tasks

iCT

Industrial computed tomography

Non-destructive 3D analysis of internal geometries, cracks, shrinkage cavities and inclusions up to 1600 mm component size.

PA

Plastic injection-molded components with metal inserts

Porosity and wall thickness analyses as well as digital tool correction based on the voxel model.

FRP

Fiber- and particle-reinforced materials (fiber composite)

Fiber composite analysis for aerospace, automotive, construction and the sports sector.

Cast

Light and heavy castings

Shrinkage cavity and porosity analyses on castings for quality inspection.

Locations

Kassel

DE

CT measurement and testing laboratory

Part weight / size
up to 1600 mm length, 850 mm diameter
Materials
Plastics, fiber composite, castings
  • Industrial computed tomography (iCT)
  • iCT as a high-precision coordinate measuring machine
  • Materials laboratory

Components and Test Objects

Component inspection using iCT
Component inspection using iCTComputed tomography · Automotive, medical, aerospace

Inside the production

CT measurement and testing laboratory eTIS Kassel
CT measurement and testing laboratory eTIS Kassel

Industries

MedicalAutomotiveElectronicsAerospaceStaticsLight and heavy castingsGeneticsPlasticsEngineering

Processes & technical limits

ProcessesToleranceMax. partWeightLot sizeMaterials
Non-destructive testing (iCT)Testing–1600 mm × 850 mm diameter–––
Dimensional measurements (CT)Testing–1600 mm × 850 mm diameter–––
Shrinkage cavity & porosity analyses (P201/P202/P203)Testing––––Plastic injection molding, Castings
Fiber composite analysisTesting––––fiber- and particle-reinforced materials
Assembly & fitment checksTesting–––––
Geometry comparison (CAD nominal/actual)Testing–––––
Wall thickness analysisTesting–––––
Tool correction (digital, voxel model)Engineering––––Plastic injection molding
Reverse engineeringEngineering–––––
Materials testing & computed tomography (materials laboratory)Testing–––––
Battery testing and inspection of high-density components (hairpins of e-motors), L-PBF processTesting–––––
Creation of VDA initial sample inspection reports (EMPB) / PPAP, MSATesting–––––

2 Anlagen & Maschinen

MachineManufacturer / modelQuantityWorking areaYear builtSite
Industrial computed tomography (iCT)––Component sizes up to 1600 mm length and 850 mm diameter, resolution down to < 1 μm voxel size–Kassel
Coordinate measuring machine (iCT as high-precision coordinate measuring machine)––––Kassel

Additional services

Industrial computed tomography (iCT)Non-destructive testingDimensional metrologyGeometry comparisonWall thickness analysisTool correctionShrinkage cavity and porosity analysisFiber composite analysisAssembly and fitment checksMaterials testing / materials laboratoryReverse engineeringInitial sample inspection reports (EMPB/PPAP)Metrological evaluationMeasurement system analysis (MSA)Consulting on CT integration into production processesData analysis and interpretationSoftware and hardware solutionsTraining and continuing educationLaunch supportSamplingDocumentation of safety-critical componentsFEM analysesE-mobility inspections (hairpins, battery testing)Optimization of 3D printing processes (L-PBF)Optimization of injection molding tools

Quality and Standards

The CT services meet the highest quality standards and norms. Components up to 1600 mm in length and 850 mm in diameter are inspected at a resolution of less than 1 µm voxel size; iCT is also used as a high-precision coordinate measuring machine in the measuring room.

EvidenceKassel
Dimensional metrology according to standards and guidelines (CT)
Initial sample inspection reports EMPB / PPAP, MSA
Documentation of safety-critical components
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