Manufacture of robot pedestals, welded assemblies and machined components for mechanical engineering, steel construction and plant engineering
Eurometal GmbH
Langweid (DE) · Production facilities in Poland (PL)New on Amplifa
About us
Eurometal GmbH, based in Langweid (Bavaria), is a company of the Eurometal Group and specialises in mechanical engineering, steel construction and plant engineering. Its core business is the series production of robot pedestals and brackets with a capacity of up to 200 units per week; in addition, high-precision individual parts, base frames, complete assemblies and customised constructions with a unit weight of up to 25 tonnes are manufactured. The value chain includes flame cutting (plasma and gas), shot blasting, plate rolling, highly automated MIG/MAG welding, heat treatment, CNC machining on gantry and 5-axis milling machines, painting as well as design, structural analysis and assembly. The Group processes up to 600 tonnes of steel per month and employs 140 staff in Germany and Poland. Customers come from the automotive, automation and supplier industries as well as mechanical, steel and plant engineering, including VW, Audi, BMW, Kuka, ABB and Siemens.
- Site
- Langweid
- Processes
- Robot pedestals and robot brackets (series production), Mechanical, steel and plant engineering (welded assemblies, base frames, assemblies), MIG/MAG welding (highly automated welding cells, EXC3 welding certification according to EN 1090-2), Turning (lathes for small-batch and series machining, vertical turning machines), Milling (machining centres, gantry milling machines, CNC milling machines incl. 5-axis), Drilling (CNC boring mills), Flame cutting (plasma and gas cutting), Shot blasting
- Materials
- Steel, Flame cutting (plasma), Flame cutting (gas), MIG/MAG welding, Heat treatment, Painting
- Certificates
- ISO 9001, EXC3 according to EN 1090-2 (welding certification), EN 1090 (EXC3)
- Employees
- 140
- Industries
- Mechanical engineering, Steel construction, Plant engineering, Automotive industry, Automation industry, Supplier industry
- 01
Design & structural analysis
- 02
Flame cutting
- 03
Plate rolling / forming
- 04
Welding
- 05
Heat treatment & shot blasting
- 06
CNC machining
- 07
Painting
- 08
Metrology & inspection
- 09
Assembly
Materials & Processes
Steel
Material for welded assemblies, robot pedestals and assemblies up to 25 t unit weight, processing up to 600 t per month.
Flame cutting (plasma)
Plasma flame cutting on Eckert system up to 14 × 3.5 m and max. 40 mm material thickness.
Flame cutting (gas)
Gas cutting up to max. 150 mm material thickness.
MIG/MAG welding
Highly automated welding cells with EXC3 certification according to EN 1090-2.
Heat treatment
Annealing in furnace (Ø 2200 mm, H 2200 mm) as well as vibration stress relieving for larger components.
Painting
Modern paint shop for surface requirements in accordance with environmental regulations.
Locations
Langweid
DEHeadquarters
- Part weight / size
- up to 25 t unit weight
- Lot size
- Individual parts to series production
- Materials
- Steel
Production facility Poland 1
PLProduction facility
- Materials
- Steel
Production facility Poland 2
PLProduction facility
- Materials
- Steel
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Robot pedestals and robot brackets (series production)Assembly | – | – | 25 t (component unit weight) | up to 200 robot pedestals per week | Steel |
| Mechanical, steel and plant engineering (welded assemblies, base frames, assemblies)Joining | – | – | 25 t (unit weight) | – | Steel |
| MIG/MAG welding (highly automated welding cells, EXC3 welding certification according to EN 1090-2)Joining | – | – | – | – | Steel |
| Turning (lathes for small-batch and series machining, vertical turning machines)Machining | – | – | 25 t (unit weight) | Individual parts – Series production | Steel |
| Milling (machining centres, gantry milling machines, CNC milling machines incl. 5-axis)Machining | – | – | 25 t (unit weight) | Individual parts – Series production | Steel |
| Drilling (CNC boring mills)Machining | – | 6000 mm (TOS boring mill X-axis) × 3000 mm | – | – | Steel |
| Flame cutting (plasma and gas cutting)Machining | – | 14000 mm (plasma) × 3500 mm (plasma) | – | – | Steel (max. material thickness 40 mm plasma, 150 mm gas) |
| Shot blastingSurface | – | 3 m | – | – | Steel (max. thickness 40 mm) |
| Plate rollingForming | – | 4 m | – | – | Steel (max. thickness 40 mm) |
| Thermal treatment (annealing, vibration stress relieving)Heat treatment | – | 2200 mm (furnace diameter) × 2200 mm (furnace height) | – | – | Steel |
| Painting (paint shop)Surface | – | – | – | – | – |
| Component inspection / metrology (Faro measuring arm, CMM, ROMER arm, Leica laser tracker)Inspection | – | – | – | – | – |
| Design, structural analysis, assembly and adaptation of componentsEngineering | – | – | – | – | – |
23 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Plasma flame cutting system | Eckert | – | 14 × 3.5 m, max. material thickness 40 mm | – | – |
| Gas cutting system | Eckert | – | max. material thickness 150 mm | – | – |
| Flame cutting system | Zinser | – | 8 × 3200 mm, max. material thickness 150 mm | – | – |
| Shot blasting system | – | – | max. length 3 m, max. thickness 40 mm | – | – |
| Plate rolling machine | – | – | max. length 4 m, max. thickness 40 mm | – | – |
| Welding cell (MIG/MAG, highly automated) | – | – | – | – | – |
| Annealing furnace | – | – | Furnace diameter 2200 mm, furnace height 2200 mm | – | – |
| CNC gantry milling machine | Schiess Schiess 1 CNC (Siemens Sinumerik 880) | – | X 12500 mm, Y 4000 mm, Z 2000 mm, max. 1300 rpm | – | – |
| CNC gantry milling machine | Schiess Schiess 2 CNC (Siemens Sinumerik 840) | – | X 8500 mm, Y 3500 mm, Z 2200 mm, max. 2100 rpm | – | – |
| CNC drilling machine | PAMA PAMA CNC (Philips 430) | – | X 1400 mm, Y 1200 mm, Z 1500 mm | – | – |
| CNC boring mill | TOS (Heidenhain 640) | – | X 6000 mm, Y 3000 mm, Z/W 2000 mm, max. 3000 rpm | – | – |
| Measuring arm | Faro | – | – | – | – |
| Coordinate measuring machine (CMM) with INCA 3D software | – | – | – | – | – |
| Measuring arm (Metrolog 3D software) | ROMER | – | – | – | – |
| Laser tracker | Leica | – | – | – | – |
| CNC machining centre | Dahlil DCM-4225 (Fanuc) | – | X 4000 mm, Y 2000 mm, Z 800 mm, max. 6000 rpm | – | – |
| Vertical-horizontal machining centre | FPT (Heidenhain 430) | – | X 2000 mm, Y 800 mm, Z 900 mm, max. 4000 rpm | – | – |
| CNC milling machine | Feeler AR-250L-T | 2 | X 1000 mm, Y 600 mm, Z 500 mm, max. 6000 rpm | – | – |
| 5-axis universal milling machine | Grob C350 | – | X 600 mm, Y 850 mm, Z 750 mm | – | – |
| CNC milling machine (5-axis universal) | Hermle C62U | – | X 1200 mm, Y 1300 mm, Z 900 mm | – | – |
| CNC machining centre | Mori Seiki DuraVertical 5080 | – | X 800 mm, Y 530 mm, Z 510 mm | – | – |
| Paint shop | – | – | – | – | – |
| Vertical turning machine | – | – | – | – | – |
Additional services
Reference customers
Quality
Measuring machines (Faro and ROMER measuring arms, CMM with INCA 3D, Leica laser tracker) ensure precise and complete component inspection. The company is certified to ISO 9001 and holds the EXC3 welding certification according to EN 1090-2.
| Evidence | Langweid |
|---|---|
| ISO 9001 | |
| EN 1090 (EXC3) |