Specialist in robot pedestals, welded constructions and CNC machining of steel components up to 25 tonnes
Eurometal GmbH
Langweid (DE) · Poland (2 production facilities)New on Amplifa
About Eurometal GmbH
Eurometal GmbH, based in Langweid near Augsburg, is a company of the Eurometal Group and specialises in mechanical engineering, steel construction and plant engineering. Its core business is series production of robot pedestals and brackets with a capacity of up to 200 units per week, complemented by high-precision single parts, base frames, complete assemblies and custom-designed constructions with unit weights of up to 25 tonnes. The portfolio ranges from flame cutting (plasma and gas), plate rolling, shot blasting and MIG/MAG welding including automated welding cells to thermal treatment and painting, through to CNC machining on gantry milling machines, boring mills and 5-axis machining centres. In addition, the company offers design, structural analysis, assembly and measurement services. The Eurometal Group comprises 140 employees at the German headquarters and two production facilities in Poland; up to 600 tonnes of steel are processed per month. Customers include companies from the automotive, automation and supply industries as well as mechanical, steel and plant engineering, including VW, Audi, BMW, Kuka, Fanuc, ABB and Siemens.
- Site
- Langweid
- Processes
- Flame cutting (plasma), Flame cutting (gas cutting), Shot blasting, Plate rolling, MIG/MAG welding, Automated welding cells, Annealing / thermal treatment, Vibratory stress relief
- Materials
- Steel, Plasma cutting, Gas cutting, MIG/MAG welding, CNC milling, CNC turning, Heat treatment, Plate rolling
- Certificates
- ISO 9001, EN 1090-2 EXC3 (welding certification)
- Employees
- 140
- Industries
- Mechanical engineering, Steel construction, Plant engineering, Automotive industry, Automation/robotics industry, Supply industry
- 01
Design & structural analysis
- 02
Flame cutting (plasma/gas)
- 03
Plate rolling
- 04
Welding (MIG/MAG, automated welding cells)
- 05
Heat treatment (annealing furnace, vibratory stress relief)
- 06
Shot blasting
- 07
Painting
- 08
CNC machining (milling, turning, drilling)
- 09
Measurement and testing
- 10
Assembly
Materials & Processes
Steel
Main material for robot pedestals, welded constructions and steel components up to 25 t unit weight; processing capacity up to 600 t/month.
Plasma cutting
Eckert system with 14 × 3.5 m working area for steel up to 40 mm material thickness.
Gas cutting
Systems from Eckert and Zinser for steel up to 150 mm material thickness.
MIG/MAG welding
Manual and highly automated welding including welding certification to EN 1090-2 EXC3.
CNC milling
Gantry milling machines (Schiess) up to 12,500 mm X-axis as well as machining centres and 5-axis universal milling machines (Grob C350).
CNC turning
Turning and milling machines as well as vertical lathes for small-batch and series machining.
Heat treatment
Annealing furnace (Ø 2200 mm, height 2200 mm) and vibratory stress relief for stress-relief annealing.
Plate rolling
Plate rolling machine with max. length 4 m and max. thickness 40 mm for round and conical parts made of steel.
Shot blasting
Blasting system with max. length 3 m for surface pretreatment before painting.
Painting
Large paint shop for surface coating in accordance with environmental regulations.
Structural analysis
In-house engineering capability for load-bearing constructions.
Locations
Langweid
DEHeadquarters with production (mechanical, steel and plant engineering)
- Part weight / size
- up to 25 t unit weight
- Lot size
- single parts to series
- Materials
- Steel
Poland (2 production facilities)
DEProduction facilities of the Eurometal Group
- Materials
- Steel
Components
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Flame cutting (plasma)Machining | – | 14 m × 3.5 m | – | – | Steel |
| Flame cutting (gas cutting)Machining | – | 8 m × 3200 mm | – | – | Steel |
| Shot blastingSurface | – | 3 m | – | – | – |
| Plate rollingForming | – | 4 m | – | – | Steel |
| MIG/MAG weldingJoining | – | – | – | – | Steel |
| Automated welding cellsJoining | – | – | – | – | Steel |
| Annealing / thermal treatmentHeat treatment | – | 2200 mm × 2200 mm × 2200 mm | – | – | Steel |
| Vibratory stress reliefHeat treatment | – | – | – | – | – |
| CNC gantry millingMachining | – | 12,500 mm × 4,000 mm × 2,200 mm | – | – | Steel |
| CNC drilling / boring millMachining | – | 6,000 mm × 3,000 mm × 2,000 mm | – | – | Steel |
| CNC machining centres (milling)Machining | – | 4,000 mm × 2,000 mm × 900 mm | – | – | Steel |
| 5-axis millingMachining | – | 850 mm × 600 mm × 750 mm | – | – | – |
| Turning (turn-mill machines, vertical lathes)Machining | – | – | – | – | – |
| PaintingSurface | – | – | – | – | – |
| DesignEngineering | – | – | – | – | – |
| Structural analysisEngineering | – | – | – | – | – |
| AssemblyAssembly | – | – | – | – | – |
| Component inspection / measurement service (3D coordinate measurement, laser tracking)Testing | – | – | – | – | – |
| Steel structure fabrication to EN 1090-2 (EXC3)Forming | – | – | 25 t | – | Steel |
22 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Plasma cutting system | Eckert | 1 | 14 × 3.5 m, max. material thickness 40 mm | – | – |
| Gas cutting system | Eckert | 1 | – | – | – |
| Gas cutting system | Zinser | 1 | 8 × 3200 mm | – | – |
| Shot blasting system | – | 1 | max. length 3 m, max. thickness 40 mm | – | – |
| Plate rolling machine | – | 1 | max. length 4 m, max. thickness 40 mm | – | – |
| Welding cell (automated) | – | – | – | – | – |
| Annealing furnace | – | 1 | Ø 2200 mm, height 2200 mm | – | – |
| CNC gantry milling machine | Schiess Schiess 1 CNC (Siemens Sinumerik 880) | 1 | X 12,500 mm, Y 4,000 mm, Z 2,000 mm, max. 1,300 rpm | – | – |
| CNC gantry milling machine | Schiess Schiess 2 CNC (Siemens Sinumerik 840) | 1 | X 8,500 mm, Y 3,500 mm, Z 2,200 mm, max. 2,100 rpm | – | – |
| CNC drilling machine | PAMA CNC (Philips 430) | 1 | X 1,400 mm, Y 1,200 mm, Z 1,500 mm | – | – |
| CNC boring mill | TOS (Heidenhain 640) | 1 | X 6,000 mm, Y 3,000 mm, Z/W 2,000 mm, max. 3,000 rpm | – | – |
| Measuring arm | Faro | 1 | – | – | – |
| Coordinate measuring machine (CMM) with INCA 3D | – | 1 | – | – | – |
| Measuring arm with Metrolog 3D | ROMER | 1 | – | – | – |
| Laser Tracker | Leica | 1 | – | – | – |
| Machining centre | Dahlil DCM-4225 CNC (Fanuc) | 1 | X 4,000 mm, Y 2,000 mm, Z 800 mm, max. 6,000 rpm | – | – |
| Machining centre vertical-horizontal | FPT (Heidenhain 430) | 1 | X 2,000 mm, Y 800 mm, Z 900 mm, max. 4,000 rpm | – | – |
| CNC milling machine | Feeler AR-250L-T | 2 | X 1,000 mm, Y 600 mm, Z 500 mm, max. 6,000 rpm | – | – |
| 5-axis universal milling machine | Grob C350 | 1 | X 600 mm, Y 850 mm, Z 750 mm | – | – |
| Machining centre | Hermle C62U | 1 | X 1,200 mm, Y 1,300 mm, Z 900 mm | – | – |
| CNC milling machine | Mori Seiki DuraVertical 5080 | 1 | X 800 mm, Y 530 mm, Z 510 mm | – | – |
| Paint shop | – | 1 | – | – | – |
Additional services
Reference customers
Quality & Certification
Component inspection is carried out using Faro and ROMER measuring arms, a coordinate measuring machine with INCA 3D software and a Leica Laser Tracker for precise and complete component inspection. The company is certified to ISO 9001 and holds the EXC3 welding certification to EN 1090-2.
| Evidence | Langweid |
|---|---|
| ISO 9001 | |
| EN 1090-2 EXC3 (welding certification) |