Special-purpose machines and automation for selective assembly soldering in electronics manufacturing
EUTECT GmbH
Dußlingen, GermanyNew on Amplifa
About EUTECT
EUTECT GmbH is a specialist in selective assembly soldering and a provider of special-purpose machines for electronics assembly and interconnection technology. The company develops and manufactures soldering automation based on a modular kit, from which process modules for thermode soldering, laser soldering, mini-wave soldering and solder iron soldering are combined into stand-alone, rotary-index or inline production concepts. The portfolio includes, among other things, inline laser soldering automation with automatic optical inspection (AOI), robot soldering automation, mini-wave soldering automation for enameled copper wire coils, and systems for inside laser knife-edge soldering of batteries. In addition, EUTECT offers evaluation of customer-specific soldering tasks, automation and kinematics solutions, software, system integration, image- and data-based quality assurance (Solder Guard) as well as service, maintenance, training and spare parts. The machine solutions are Made in Germany and primarily target electronics manufacturing as well as adjacent industries such as battery and coil production.
- Site
- Dußlingen
- Processes
- Selective assembly soldering (thermode soldering), Laser soldering, Mini-wave soldering, Solder iron soldering with sensitive wire feed, Laser knife-edge soldering of batteries, Enameled copper wire soldering (high-temperature soldering), Inject-flux application (flux dosing), Automatic optical inspection (AOI)
- Materials
- Enameled copper wire, Batteries (as soldering objects), Thermode soldering, Laser soldering, Mini-wave soldering, Solder iron soldering, Laser knife-edge soldering, Inject-flux module
- Certificates
- AOI inspection integrated in systems
- Industries
- Electronics manufacturing / assembly and interconnection technology, Battery manufacturing, Coil manufacturing
- 01
Evaluation of the customer task
- 02
Design and engineering
- 03
Module selection and system integration
- 04
Machine manufacturing and automation
- 05
AOI / quality assurance (Solder Guard)
- 06
Service, maintenance, training, spare parts
Processes and Process Technology
Thermode soldering
Selective soldering with dispenser, e.g. as a desktop system TL XS800 or stand-alone system TL S270.
Laser soldering
Laser soldering modules and inline automation with AOI cell, also with sensitive wire feed for enameled copper wire.
Mini-wave soldering
Mini-wave soldering automation with robot handling, dual nozzle and AOI, also for enameled copper wire coil soldering with high-temperature soldering processes.
Solder iron soldering
Solder iron module with sensitive wire feed, combined with thermode module in research systems.
Laser knife-edge soldering
Inside laser knife-edge soldering of batteries as a special joining process.
Inject-flux module
4-fold flux dosing module with X-Y axis for targeted flux application.
Automatic optical inspection
AOI cells for inspection of solder joints directly in the process or in a separate inspection cell.
Location
Dußlingen
DEDevelopment and manufacturing of soldering automation
- Thermode soldering systems (TL S270, TL XS800)
- Inline laser soldering automation with AOI (SWF LL S151 AOI)
- Robot soldering automation (IW1 S270 RO)
- Mini-wave soldering automation (IW1 S150, IW1 S151)
- Inside laser knife-edge soldering systems for batteries (LK S150)
- Inject-flux modules (IF4)
- AOI cells
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Selective assembly soldering (thermode soldering)Joining | – | – | – | – | – |
| Laser solderingJoining | – | – | – | – | – |
| Mini-wave solderingJoining | – | – | – | – | – |
| Solder iron soldering with sensitive wire feedJoining | – | – | – | – | – |
| Laser knife-edge soldering of batteriesJoining | – | – | – | – | – |
| Enameled copper wire soldering (high-temperature soldering)Joining | – | – | – | – | Enameled copper wire |
| Inject-flux application (flux dosing)Joining | – | – | – | – | – |
| Automatic optical inspection (AOI)Testing | – | – | – | – | – |
| Image- and data-based quality assurance (Solder Guard)Testing | – | – | – | – | – |
| Robot automation for soldering processesAssembly | – | – | – | – | – |
| Special-purpose machine engineering / system integration for assembly and interconnection technologyEngineering | – | – | – | – | – |
| Evaluation of customer-specific soldering tasksEngineering | – | – | – | – | – |
22 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Thermode soldering system | EUTECT TL S270 | – | – | – | – |
| Desktop thermode soldering system | EUTECT TL XS800 | – | – | – | – |
| Inline laser soldering automation with AOI | EUTECT SWF LL S151 AOI | – | – | – | – |
| Inline laser soldering automation with separate AOI cell and verify station | EUTECT SWF LL S151 AOI Verify | – | – | – | – |
| Laser soldering cell | EUTECT SWF LL XS800 | – | – | – | – |
| Laser soldering system | EUTECT SWF LL S150 | – | – | – | – |
| Laser soldering module with sensitive wire feed | EUTECT SWF LL Module | – | – | – | – |
| Robot soldering automation with manual loading station | EUTECT IW1 S270 RO | – | – | – | – |
| Mini-wave soldering automation with robot and separate AOI cell | EUTECT IW1 S211 RO AOI | – | – | – | – |
| Inline soldering automation with integrated robot | EUTECT IW1-2 S211 RO | – | – | – | – |
| Mini-wave module with dual nozzle on lift table | EUTECT IW1-2 Module | – | – | – | – |
| Mini-wave module with dual nozzle and laser light barrier | EUTECT IW1-2 Module | – | – | – | – |
| 4-fold inject-flux module with X-Y axis | EUTECT IF4 Flux Module | – | – | – | – |
| AOI cell with automatic optical inspection | EUTECT AOI cell | – | – | – | – |
| Mini-wave soldering with manual loading | EUTECT IW1 S150 SMART | – | – | – | – |
| Mini-wave soldering automation | EUTECT IW1 S150 | – | – | – | – |
| Enameled copper wire coil soldering with mini-wave and robot | EUTECT IW1 S120 RO | – | – | – | – |
| Mini-wave soldering with integrated robot | EUTECT IW1 S151 RO | – | – | – | – |
| Mini-wave soldering with AOI inspection | EUTECT IW1 S151 HDE | – | – | – | – |
| Inside laser knife-edge soldering system for batteries | EUTECT LK S150 | – | – | – | – |
| Research system with thermode module and solder iron module | EUTECT SWF KL + TL S210 | – | – | – | – |
| Robot soldering automation with nitrogen generator | EUTECT IW1 S211 RO | – | – | – | – |
Additional services
Quality
Quality assurance is carried out via automatic optical inspection (AOI) in integrated or separate cells as well as via the Solder Guard system for image- and data-based quality assurance in selective soldering.
| Evidence | Dußlingen |
|---|---|
| AOI inspection integrated in systems |
History
- 2010
The digital EUTECT module kit has been presenting the full module range of soldering machine solutions for more than 15 years (website information).