Develops and manufactures large engines, turbomachinery, compressors and heat pumps for shipping, power generation and industry
Everllence SE
Augsburg · Berlin · Hamburg · Copenhagen · Frederikshavn · Chhatrapati Sambhajinagar · Bengaluru · Changzhou · global service networksNew on Amplifa
Everllence – mechanical engineering for shipping, energy and industry
Everllence SE (until 2025 MAN Energy Solutions) is a globally active propulsion and machinery group headquartered in Augsburg. The company develops and manufactures two-stroke and four-stroke large engines for shipping and power generation, steam turbines, centrifugal and screw compressors, turbochargers and industrial-scale heat pumps. Engines have been built at the main Augsburg plant since 1840; integrally geared centrifugal compressors are produced in Berlin, with further manufacturing sites in India and China. Through the PrimeServ service brand, the company operates a global network with more than 100 service centers for repair, maintenance, spare parts and revamps – including the 10,000 m² Service Center Hamburg, where components of up to 160 t can be machined. Manufacturing and services include large-part machining (turning up to Ø 1,800 mm and 11,000 mm length), boring mill work up to 60 t table load, automated MIG/MAG and laser cladding, sheet metal working, piping construction and heat treatment. Core markets are marine, power generation, oil & gas, petrochemicals, chemicals, steel and air separation; focus areas are decarbonization technologies such as methanol and ammonia engines, carbon capture and large heat pumps.
- Site
- Augsburg
- Processes
- Heavy turning (heavy-duty lathes), Heavy boring mill machining, Machining center with turning, milling, drilling and grinding functions, 5-axis turn-mill center, Grinding, MIG/MAG welding (manual, semi-automated, automated with two welding robots, hardfacing), Laser cladding / hardfacing / special materials, Submerged arc welding (SAW twin-wire welding)
- Materials
- Inconel, Alloy materials (wear-protection cladding), Cast alloys (electrode welding), Cast alloys, Steel, Alloy materials
- Certificates
- ISO 9001, ISO 14001, ISO 45001, DIN EN ISO/IEC 17025 (materials testing laboratory Hamburg, since 1993), DIN EN ISO/IEC 17025 (testing laboratory)
- Employees
- 16,200
- Industries
- Shipping (marine, offshore, passenger, navy), Power generation, Oil & gas, Refineries & petrochemicals, Chemicals / basic materials, Steel
- 01
Engineering and design
- 02
Engine and turbomachinery manufacturing (Augsburg, Berlin, India, China)
- 03
Machining and welding production at the Service Center
- 04
Materials testing (Hamburg laboratory)
- 05
Assembly, commissioning and field service
- 06
Spare parts supply, retrofits and digital services
Materials and processes
Cast alloys
Processed in electrode welding and for large engine and turbomachinery components.
Steel
Used in large-part machining, sheet metal working and welded component fabrication.
Inconel
Special material for cladding welds with high wear and temperature protection.
Alloy materials
Used for wear-protection cladding applied by welding.
Production and service locations
Augsburg
DEHeadquarters and main engine manufacturing plant (since 1840)
Berlin
DEProduction of integrally geared centrifugal compressors
Hamburg
DEPrimeServ Service Center for engines and turbomachinery (10,000 m², 300 specialists)
- Part weight / size
- Components up to 160 t (crane), turning up to Ø 1,800 mm /
- Lot size
- Individual parts and repair orders
- Materials
- Steel, cast, Inconel, alloy materials
- Heavy-duty lathe Ø 1,800 mm, 11,000 mm, 38 t (SINUMERIK 840D)
- Boring mill travel X 10,000 mm, table load up to 60 t
- 5-axis turn-mill center (SINUMERIC 840D)
- Machining center with turning, milling, drilling and grinding functions
- Grinding machine up to Ø 780 mm / 4,500 mm
- 2 welding robots (MIG/MAG, rotary tables up to 10 t)
- Laser cladding system 4 kW up to 6 t
- CNC press brake up to 5 mm
- CNC flame cutting machine up to 200 mm
- Hydraulic guillotine shear up to 8 mm
- Mandrel bending machine Ø 6–78 mm
- Dry blasting system up to 5 m / 2 t
- Crane up to 160 t
Copenhagen
DKTwo-stroke engine development
Frederikshavn
DKService Center Scandinavia with workshop and quay facilities
Chhatrapati Sambhajinagar (Aurangabad)
INSmall engine production
Bengaluru
INTurbomachinery manufacturing (steam turbines)
Changzhou
CNTurbomachinery manufacturing
Stockport
GBService Center and workshop (10,000 m², 170 employees)
Niteroi (Rio de Janeiro)
BROmnicare Center with 5,000 m² workshop
- Part weight / size
- Crane up to 40 t
- 50+ machines for precision manufacturing (Omnicare spare parts production)
Components and products
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Heavy turning (heavy-duty lathes)Machining | – | Turning length up to 11,000 mm × Turning diameter up to 1,800 mm | 38 t | – | weldable metals (cast, steel) |
| Heavy boring mill machiningMachining | – | Travel X 10,000 mm × Travel Y 2,700 mm × Travel Z 1,600 mm | 60 t (table load) | – | Steel, Cast |
| Machining center with turning, milling, drilling and grinding functionsMachining | – | Travel X 3,500 mm × Travel Y 1,300 mm × Travel Z 1,600 mm (+500 mm) | 11 t | – | – |
| 5-axis turn-mill centerMachining | – | Travel X 1,250 mm × Travel Y 1,000 mm × Travel Z 1,000 mm | – | – | – |
| GrindingMachining | – | Grinding length up to 4,500 mm × Grinding diameter up to Ø 780 mm | – | – | – |
| MIG/MAG welding (manual, semi-automated, automated with two welding robots, hardfacing)Joining | – | – | up to 10 t (rotary tables) | – | all weldable metals, alloy and Inconel cladding |
| Laser cladding / hardfacing / special materialsJoining | – | – | 6 t workpiece weight | – | all weldable metals, special materials |
| Submerged arc welding (SAW twin-wire welding)Joining | – | – | – | – | all weldable metals |
| TIG welding, electrode welding (also for cast alloys), PTA cladding, oxyfuel welding, hard-Joining | – | – | – | – | all weldable metals, cast alloys |
| Heat treatment up to 5 tHeat treatment | – | – | 5 t | – | – |
| CNC press brakes, CNC flame cutting up to 200 mm, hydraulic guillotine shear up to 8 mm, swagingForming | – | 6,100 mm (LxWxH swaging stand) × 1,500 mm x 3,000 mm (flame cutting) × 700 mm | 500 kg | – | – |
| Piping construction / mandrel bending machine Ø 6 to Ø 78 mm (high-pressure lines, gas lines, hoses)Joining | – | Bending radius 1.5; 2.0; 3.0 x | – | – | – |
| Repair, maintenance and overhaul of two-stroke and four-stroke engines as well as turbomachineryAssembly | – | 10,500 mm | 160 t | – | – |
| Materials testing (mechanical-technological, spectrometry, microscopy, failure analysis,Testing | – | – | – | – | – |
| Retrofits and upgrades (engines: LNG, methanol, ammonia, hydrogen; turbomachinery revamps)Engineering | – | – | – | – | – |
| Large heat pumps (TCC turbo compressors, VCC piston compressors) for district heating/industry,Engineering | – | – | – | – | – |
| Rebundling/revamp of barrel compressors (Dresser-Rand DATUM, Nuovo Pignone BCL)Engineering | – | – | – | – | – |
| Reverse engineering, spare parts manufacturing and footprint solutions (Omnicare Center Brazil, 50+Machining | – | – | 40 t (crane) | – | – |
18 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| Heavy-duty lathe (heavy turning lathe) | – | – | Turning diameter up to Ø 1,800 mm, turning length up to 11,000 mm, max. workpiece weight 38 t, | – | PrimeServ Hamburg |
| Heavy-duty lathe (small mechanics) | – | – | Turning diameter up to Ø 1,000 mm, turning length up to 4,000 mm, control SINUMERIC | – | PrimeServ Hamburg |
| Boring mill | – | – | Travel X 10,000 mm, Y 2,700 mm, Z 1,600 mm; rotary-shift tables 1,600x1,600 mm (10 t) and | – | PrimeServ Hamburg |
| Boring mill (small mechanics) | – | – | Support surface 1,400 x 1,400 mm, travel X 1,600 mm, Y 1,600 mm, Z 900 mm, control SINUMERIC | – | PrimeServ Hamburg |
| Machining center with turning, milling, drilling and grinding functions | – | – | Travel X 3,500 mm, Y 1,300 mm, Z 1,600 mm (+500 mm); table 1,450 x 3,500 mm (11 t); | – | PrimeServ Hamburg |
| 5-axis turn-mill center | – | – | Support surface 1,200 x 1,200 mm; travel X 1,250 mm, Y 1,000 mm, Z 1,000 mm; B-axis -30° to | – | PrimeServ Hamburg |
| Grinding machine | – | – | Grinding diameter up to Ø 780 mm, grinding length up to 4,500 mm | – | PrimeServ Hamburg |
| Welding robots (automated MIG/MAG welding) | – | 2 | Rotary tables 1.5 t / 4 t / 10 t | – | PrimeServ Hamburg |
| Laser cladding system | – | – | 4 kW, up to 6 t workpiece weight | – | PrimeServ Hamburg |
| CNC press brake | – | – | up to 5 mm | – | PrimeServ Hamburg |
| CNC flame cutting machine | – | – | up to 200 mm, max. dimensions 1,500 x 3,000 mm | – | PrimeServ Hamburg |
| Hydraulic guillotine shear | – | – | up to 8 mm | – | PrimeServ Hamburg |
| Swaging stand | – | – | up to 2,000 bar, LxWxH 6,100 x 1,000 x 700 mm, max. 500 kg | – | PrimeServ Hamburg |
| Mandrel bending machine | – | – | Ø 6 to Ø 78 mm, bending radius 1.5/2.0/3.0 x pipe diameter | – | PrimeServ Hamburg |
| Rotary tables | – | 3 | 1.5 t / 4 t / 10 t | – | PrimeServ Hamburg |
| Crane (Hamburg workshop) | – | – | Lifting capacity up to 160 t | – | PrimeServ Hamburg |
| Dry blasting system / sandblasting system | – | – | up to 5 m, max. 2 t | – | PrimeServ Hamburg |
| Large-part washing system / ultrasonic cleaning | – | – | – | – | PrimeServ Hamburg |
Additional services
Reference customers
Quality and certification
Services and manufacturing are carried out under certified management systems ISO 9001, 14001 and 45001. The accredited materials testing laboratory in Hamburg (DIN EN ISO/IEC 17025, since 1993) offers mechanical-technological testing, spectrometry, failure analysis and non-destructive testing.
| Evidence | Augsburg | Hamburg |
|---|---|---|
| ISO 9001 | ||
| ISO 14001 | ||
| ISO 45001 | ||
| DIN EN ISO/IEC 17025 (testing laboratory) |
History
- 1758
Founding of the St. Antony ironworks (predecessor of Gutehoffnungshütte)
- 1840
Founding of Maschinenfabrik Augsburg; founding of the Augsburg plant
- 1897
Rudolf Diesel develops the first diesel engine in Augsburg
- 1921
Gutehoffnungshütte acquires a majority stake in MAN
- 1979/80
Acquisition of Burmeister & Wain; two-stroke development moved to Copenhagen
- 2010
Merger of MAN Diesel and MAN Turbo to form MAN Diesel & Turbo SE
- 2011
VW acquires a majority stake in MAN SE
- 2018
Renamed MAN Energy Solutions SE; transferred to Volkswagen
- 2019
Stake in H-Tec Systems (increased to ~99% in 2021)
- 2022
Market launch of the MAN 49/60 four-stroke engine series
- 2023
Ammonia tests with two-stroke engine; methanol engines for 19 Maersk container ships
- 2025
Renaming of MAN Energy Solutions SE to Everllence SE (June 2025)