Digital control cabinet construction, EPLAN electrical engineering and PLC programming according to DIN EN 61439 from lot size 1.
EVO Electronic Solutions GmbH
Dunningen-SeedorfNew on Amplifa
Digital before physical — the control cabinet as a 3D digital twin
EVO Electronic Solutions GmbH is an owner-managed company based in Dunningen-Seedorf in the Black Forest, specialising in digital control cabinet construction, EPLAN electrical engineering and PLC programming for mechanical and plant engineering. Every control cabinet is first created as a 3D digital twin in EPLAN Pro Panel, approved by the customer via a 3D viewer, and only then manufactured — with automatic wire harness routing, CNC enclosure machining based on 3D data, and cable assembly from one continuous data model without media discontinuities. Manufacturing is carried out according to IEC/DIN EN 61439 with complete unit testing, test report and revision-proof documentation; for machine applications, DIN EN 60204-1 is taken into account. The manufacturing scope includes CNC milling, punching, drilling, threading and engraving of control cabinet enclosures, mounting plates and steel components from Rittal, Siemens and Eaton, plus painting and powder coating according to RAL. PLC programming is performed with Siemens TIA Portal, Beckhoff TwinCAT and Schneider EcoStruxure according to IEC 61131-3, including safety according to IEC 62061 and offline simulation. The service portfolio is complemented by cable assembly from lot size 1, S5/S7 retrofits, contract manufacturing as an extended workbench, as well as on-site assembly and commissioning for customers throughout the DACH region.
- Site
- Dunningen-Seedorf
- Processes
- Digital control cabinet construction (control and switchgear manufacturing), Painting and powder coating according to RAL colour chart (enclosures, indoor and outdoor, Contract manufacturing of control cabinets (extended workbench, production according to IEC 61439, Testing of control cabinets (unit testing according to IEC 61439 / DIN EN 61439 with test report), On-site assembly and commissioning of control cabinets/plants, Control cabinet construction according to IEC/DIN EN 61439 with EPLAN Pro Panel 3D digital twin, EPLAN electrical engineering (Electric P8), PLC programming (Siemens TIA Portal, Beckhoff TwinCAT, Schneider EcoStruxure)
- Materials
- Sheet steel (control cabinet enclosures), Control cabinet enclosure systems Rittal/Siemens/Eaton, Sheet steel, Powder coating/painting according to RAL
- Certificates
- IEC/DIN EN 61439 (manufacturing standard with test report), DIN EN 60204-1 (machine electrics), IEC 61131-3 (PLC programming), ISO 9001
- Founded
- 2001
- Employees
- >= 30
- Industries
- Mechanical engineering, Plant engineering, Special machinery construction, Plastics processing, Industrial equipment manufacturing, Industrial automation
- 01
Requirements analysis and functional specification
- 02
EPLAN electrical engineering (Electric P8)
- 03
3D digital twin in EPLAN Pro Panel
- 04
Customer approval via 3D viewer
- 05
CNC enclosure machining
- 06
Cable assembly / wire harness pre-assembly
- 07
Assembly and wiring
- 08
PLC programming with offline simulation
- 09
Unit testing according to IEC 61439
- 10
Delivery, on-site assembly and commissioning
Enclosure systems, materials and surfaces
Sheet steel
Material for control cabinet enclosures, mounting plates and steel components of the CNC enclosure machining.
Control cabinet enclosure systems Rittal/Siemens/Eaton
Common enclosure systems that are machined by CNC according to data from the 3D model.
Powder coating/painting according to RAL
Surface treatment for enclosures in indoor and outdoor applications.
Locations
Dunningen-Seedorf
DEHeadquarters with manufacturing, engineering and control cabinet construction
- Lot size
- Lot size 1 to series
- Materials
- Sheet steel, enclosure systems Rittal/Siemens/Eaton
- EPLAN Electric P8
- EPLAN Pro Panel
- CNC enclosure machining (milling, punching, drilling, engraving)
- Test equipment for continuity and insulation testing
- Offline simulation / hardware-in-the-loop for PLC programs
Components and assemblies
Inside the production
Industries
Processes & technical limits
| Processes | Tolerance | Max. part | Weight | Lot size | Materials |
|---|---|---|---|---|---|
| Digital control cabinet construction (control and switchgear manufacturing)Assembly | – | – | – | Lot size 1 – Series | – |
| Machining | – | – | – | Lot size 1 – Small series | Sheet steel |
| Engineering | – | – | – | – | – |
| Engineering | – | – | – | – | – |
| Joining | – | – | – | Lot size 1 | – |
| Painting and powder coating according to RAL colour chart (enclosures, indoor and outdoorSurface | – | – | – | Lot size 1 | Sheet steel |
| Engineering | – | – | – | – | – |
| Contract manufacturing of control cabinets (extended workbench, production according to IEC 61439Assembly | – | – | – | Lot size 1 – Series | – |
| Testing of control cabinets (unit testing according to IEC 61439 / DIN EN 61439 with test report)Testing | – | – | – | – | – |
| On-site assembly and commissioning of control cabinets/plantsAssembly | – | – | – | – | – |
1 Anlagen & Maschinen
| Machine | Manufacturer / model | Quantity | Working area | Year built | Site |
|---|---|---|---|---|---|
| CNC milling/machining centre for enclosure machining (milling, punching, drilling, engraving) | – | – | – | – | Dunningen-Seedorf |
Additional services
Standards, testing and documentation
Before delivery, every control cabinet undergoes complete unit testing according to IEC/DIN EN 61439 with test report, revision status and circuit diagrams; cable sets are tested via continuity and insulation testing and documented. Engineering and manufacturing are based on one continuous EPLAN data model without media discontinuities.
| Evidence | Dunningen-Seedorf |
|---|---|
| IEC/DIN EN 61439 (manufacturing standard with test report) | |
| DIN EN 60204-1 (machine electrics) | |
| IEC 61131-3 (PLC programming) | |
| ISO 9001 |
Company history
- 2001
Founding of EVO Electronic Solutions GmbH in Dunningen-Seedorf as an owner-managed business with a focus on control cabinet construction for machine and plant manufacturers.
Introduction of EPLAN Pro Panel: complete 3D digital twin as the standard — no control cabinet without prior digital engineering.
Expansion of the service portfolio to include PLC programming (Siemens TIA Portal, Beckhoff TwinCAT) and cable assembly from lot size 1.
Today: media-discontinuity-free process chain from EPLAN to manufacturing, customer approval via 3D viewer before production start, complete documentation as standard.