Processing and converting of foams: cutting, milling, die-cutting, bonding and volume production to size.

Ewald Schaumstoffe GmbH & Co. KG

Ahaus (Alstätte)New on Amplifa

over 25 yearsMarket experience

14Employees

Ahaus-AlstätteLocation with in-house production

23Franchise partners in the vehicle detailing network

About Ewald Schaumstoffe

Ewald Schaumstoffe GmbH & Co. KG from Ahaus-Alstätte is a specialist in the processing and converting of foams. The company processes polyurethane (PUR), flexible and cold-cure foams, polyethylene (PE), polyolefin, polyester foams as well as natural sponges, and manufactures from them upholstery parts, sponges, die-cut blanks, packaging inserts, insulations and special shapes. The value chain includes cutting to requested dimensions, milling of foam inserts, die-cutting of symmetrical shapes and free forms, permanent bonding of different materials as well as an inkjet printing service for logos, QR codes or article numbers directly on the foam. In addition to individual and custom-made items, the company manufactures in volume production for industry, including the central supply of a franchise network of 23 vehicle detailing businesses from northern Germany to Hesse with consumables and polishing pads. With over 25 years of experience, a well-stocked material warehouse and a solvent-free, sustainably oriented production, Ewald serves customers from automotive care, household and cleaning products, e-commerce packaging, furniture and upholstery as well as water sports.

Site: Ahaus
Processes: Cutting (cutting to requested dimensions), Milling (foam inserts), Bonding (permanent bonding of different materials), Die-cutting (symmetrical shapes and free forms), Volume production of foam parts, Inkjet printing service on foam, Cutting to requested dimensions, Milling
Materials: PUR foam RG35, PUR foam RG40, Cold-cure foam RG50, Cold-cure foam RG40, Polyethylene (PE), Polyurethane (PUR), Polyester foam, Polyolefin
Certificates: In-house production on site, Sample service, Solvent-free production
Employees: 14
Industries: Car care/car supplies, Household and cleaning products, E-commerce/packaging, Furniture/seat upholstery, Boat/water sports, Promotional items/displays

01
Material warehouse (PUR, cold-cure foam, PE, polyolefin, polyester, natural
02
Cutting to requested dimensions
03
Milling of inserts
04
Die-cutting of shapes and free forms
05
Bonding/combining of materials
06
Inkjet printing service
07
Sales (single items, custom-made items, large-volume production)

Materials & Processes

PUR RG35

PUR foam RG35

Inexpensive flexible foam for seat upholstery with low intensity of use.

PUR RG40

PUR foam RG40

Firmer foam for durable seat upholstery with high dimensional stability.

K RG40

Cold-cure foam RG40

Flexible cold-cure foam for comfortable upholstery applications.

K RG50

Cold-cure foam RG50

Medium-quality cold-cure foam for seat upholstery and upholstered parts.

Polyethylene (PE)

Closed-cell foam with insulation and damping properties.

PUR

Polyurethane (PUR)

Universal flexible foam for upholstery, inserts and sponges.

PES

Polyester foam

Colour-fast sponge foam with hydrophilic character for cleaning applications.

POL

Polyolefin

Foam for technical applications with insulation and sound absorption properties.

NAT

Natural sponges

Natural sponge material with high absorbency for cleaning and cosmetics.

INKJ

Inkjet printing on foam

Direct printing of logo, QR code or article number onto foam parts in production.

Location

Ahaus

Headquarters and production

Lot size: Single items to large-volume production
Materials: PUR foam, cold-cure foam, PE, polyolefin, polyester foam, natural sponges

Cutting
Milling machines
Die-cutting tools
Inkjet printing

Components & Products

**Upholstery parts for seat cushions**Cutting/milling · Furniture

**Foam filters**Die-cutting/cutting · Technical

**Technical sponges**Die-cutting · Cleaning

**Custom-converted sponge**Cutting · Custom-made item

**Foam inserts for packaging**Milling · E-commerce

**Foam in colour variants**Converting · Promotional items

Inside the production

Industries

Car care/car suppliesHousehold and cleaning productsE-commerce/packagingFurniture/seat upholsteryBoat/water sportsPromotional items/displaysBoat/water sports

Processes & technical limits

Processes	Tolerance	Max. part	Weight	Lot size	Materials
Cutting (cutting to requested dimensions)Plastics	–	–	–	–	PUR foam, Cold-cure foam, Polyethylene (PE), Polyester foam, Natural foam
Milling (foam inserts)Plastics	–	–	–	–	PUR foam, Cold-cure foam, Polyethylene (PE), Polyolefin, Sponges
Bonding (permanent bonding of different materials)Joining	–	–	–	–	Foams (various materials)
Die-cutting (symmetrical shapes and free forms)Plastics	–	–	–	–	PUR foam, Polyester foam, Natural foam
Volume production of foam partsPlastics	–	–	–	–	PUR foam, Cold-cure foam, PE, Polyolefin, Sponges
Inkjet printing service on foamSurface	–	–	–	–	Foams

Additional services

Cutting to requested dimensionsMillingBondingDie-cuttingCustom-made itemsVolume productionSample servicePrinting service (inkjet)Supply of consumables (franchise)

Reference customers

Vehicle detailing franchise network (23 franchise partners)Health food store (natural sponges)

Quality

Production takes place entirely on site in our own manufacturing facility, which means that quality, deadlines and guaranteed conditions can be monitored directly. A sample service enables all details to be coordinated before volume production.

Evidence	Ahaus
In-house production on site
Sample service
Solvent-free production

History

Over 25 years of experience in foam processing